Toshiba RAV-SM800XT-E Recharging of Refrigerant, Configuration of refrigerant charging

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6-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps.

Recover the refrigerant, and check no refrigerant remains in the equipment.

Connect the charge hose to packed valve service port at the outdoor unit’s gas side.

Connect the charge hose of the vacuum pump adapter.

Open fully both packed valves at liquid and gas sides.

When the compound gauge’s pointer has indi- cated -0.1 Mpa (-76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.

Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauge’s pointer does not return.

Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.

Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pump’s power switch. Then, evacuating the refrigerant in the cycle.

(For refrigerant charging, see the figure below.)

1Never charge refrigerant exceeding the specified amount.

2If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.

3Do not carry out additional charging.

When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.

(INDOOR unit)

(Liquid side)

(OUTDOOR unit)

Opened

(Gas side)

Refrigerant cylinder (With siphon pipe)

Check valve

Closed

Open/Close valve

for charging

Service port

Electronic balance for refrigerant charging

Fig. 6-4-1 Configuration of refrigerant charging

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Contents AIR-CONDITIONER Contents Specifications Indoor UnitOperation characteristic curve Cooling Heating CurrentOutdoor Unit RAV-SM560AT-E RAV-SM800AT-EConstruction Views Outdoor Unit RAV-SM560AT-E Outdoor Unit RAV-SM800AT-E Systematic Refrigerating Cycle Diagram RAV-SM560XT-E / RAV-SM560AT-ERAV-SM800XT-E / RAV-SM800AT-E Indoor unitWiring Diagram Color IdentificationL N Board Specification of Electrical Parts Parts name Type SpecificationsSafety During Installation/Servicing Refrigerant Piping InstallationRefrigerant R410A Piping materials and joints usedProcessing of piping materials 1 Thicknesses of annealed copper pipes Thickness mmOuter diameter mm R410A R22 Clutch type Wing nut type Width·m kgf·cm ·m kgf·mGeneral tools Conventional tools can be used ToolsRequired tools 1 Configuration of refrigerant charging Recharging of RefrigerantBrazing of Pipes Characteristics required for flux Types of flux Noncorrosive fluxActivated flux Filler FluxControl Block Diagram OperationWhen power supply is reset Operation mode selectionAir volume control Operation DescriptionCool air discharge preventive control 1 Cold draft preventing controlFreeze preventive control Low temperature release High-temp release controlLouver control Filter sign displayHow to set auto restart function Auto Restart FunctionOperation MotionsHow to cancel auto restart function Power failure during timer operationHow to turn off filter check lamp Filter Check LampInstallation Procedure Installation Diagram of Indoor and Outdoor UnitsUnder Ceiling Installation Console InstallationPrecautions for Safety To Disconnect the Appliance from Main Power SupplyPage Parts to be procured locally Accessory parts and Parts to be procured locallyAccessory parts Selection of Installation Place Avoid installing in the following placesInstallation Place Remote controllerRemote controller usage Before Installation Remove the Air inlet grilleInstall the indoor unit Install the Suspension boltsCondition for Installation Piping and Drain Hose InstallationConnect the Flexible pipe 5 to the large pipe Gas side Axis Cutting a hole and mounting the Installation plateUnit must not decline more than 15 mm in either Drain Piping Work DrainageRefrigerant Piping Tightening connection Evacuating Heat insulation For RAV-SM560AT-E model Electrical Work Final Installation Checks LED indication and code checking Environment Troubleshooting Summary of TroubleshootingBefore troubleshooting Troubleshooting procedureSelf-Diagnosis by Remote Control Check Code How to use remote control in service modeJudgement and action No display in the setting at shipment Operation Troubleshooting for Each Check Code 1A error YESError 1C error* Except RAV-SM560AT-E 1F error 1D error1E error Connector normal? TA sensor TC, TCJ sensor Caracteristics-1 Caracteristics-2 Caracteristics-320 TE, TO, TS sensor TD sensor Caracteristics-4Primary check Inspection procedureCompressor does not operate Cooling and heating model Are all of compressor cords normal? Remove the Panel arms from the Front panel How to install the Air inlet grilleDetachments Open 3 Cap screws and remove the screws How to remove the Drain pan Assembly Pan assembly Refrigeration How to remove the Refrigeration assemblyFan motor Part name Procedures RemarksHow to remove the Multiblade fan No. Part name Procedure Remarks DetachmentProcedure Remarks Requirement Connection with the power terminal Part name Procedure Remarks ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Requirement Part name… Control P.C Remove the inverter box from P.C. board base Loosen the flange nut by turning clock † Compressor Perform works of items , ‚, ƒ, „, Ø4 x 10L , 2 pcs. per one reactor Product Exploded Views and Parts List Indoor Unit E-Parts AssyAir Inlet Grille Inverter 21,22 16,17 Outdoor Unit Inverter Assy, RAV-SM560AT-E 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704Inverter BOX Outdoor Unit Inverter Assy, RAV-SM800AT-E