Toshiba RAV-SM800XT-E, RAV-SM560XT-E service manual Tightening connection

Page 40

<Tightening connection>

Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.

CAUTION

Do not apply excess torque. Otherwise, the nut may crack depending on the conditions.

(Unit : N•m)

9-7-3. Pipe Shield for Flare Nut Connection

Joints in liquid and gas pipes of the indoor unit should be insulated with an attached Pipe shield $.

<How to install the pipe shield>

1.Cut the Pipe shield $ to appropriate length.

2.Set the Pipe shield $.

3.In case of a ceiling installation, orient the slit at the top of the pipe.

4.Fix the Pipe shield $ with vinyl tape.

Outer diam. of copper pipe

Tightening torque

6.35 mm (diam.)

14 to 18 (1.4 to 1.8 kgf•m)

 

 

9.52 mm (diam.)

33 to 42 (3.3 to 4.2 kgf•m)

 

 

12.7 mm (diam.)

50 to 62 (5.0 to 6.2 kgf•m)

Vinyl tape

Slit

15.9 mm (diam.)

63 to 77 (6.3 to 7.7 kgf•m)

Tightening torque of flare pipe connections

Pressure of R410A becomes higher than that of R22. (Approx. 1.6 times) Therefore, using a torque wrench, tighten firmly the flare pipe connecting sections which connect the indoor and outdoor units up to the specified tightening torque.

Incorrect connections may cause not only a gas leakage, but also a trouble of the refrigeration cycle or compressor damage.

Flare at

indoor unit side

 

Flare at

 

outdoor unit side

 

Fig. 9-7-3

Half union

Flare nut

Externally

Internally

threaded side

threaded side

Use a wrench to secure.

Use a torque wrench to tighten.

Fig. 9-7-4

$Pipe shield

Fig. 9-7-5

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Contents AIR-CONDITIONER Contents Specifications Indoor UnitOperation characteristic curve Cooling Heating CurrentOutdoor Unit RAV-SM560AT-E RAV-SM800AT-EConstruction Views Outdoor Unit RAV-SM560AT-E Outdoor Unit RAV-SM800AT-E Systematic Refrigerating Cycle Diagram RAV-SM560XT-E / RAV-SM560AT-ERAV-SM800XT-E / RAV-SM800AT-E Indoor unitWiring Diagram Color IdentificationL N Board Specification of Electrical Parts Parts name Type SpecificationsSafety During Installation/Servicing Refrigerant Piping InstallationRefrigerant R410A Piping materials and joints usedOuter diameter mm R410A R22 1 Thicknesses of annealed copper pipes Thickness mmProcessing of piping materials Clutch type Wing nut type Width·m kgf·cm ·m kgf·mRequired tools ToolsGeneral tools Conventional tools can be used 1 Configuration of refrigerant charging Recharging of RefrigerantBrazing of Pipes Characteristics required for flux Types of flux Noncorrosive fluxActivated flux Filler FluxControl Block Diagram OperationWhen power supply is reset Operation mode selectionAir volume control Operation DescriptionCool air discharge preventive control 1 Cold draft preventing controlFreeze preventive control Low temperature release High-temp release controlLouver control Filter sign displayHow to set auto restart function Auto Restart FunctionOperation MotionsHow to cancel auto restart function Power failure during timer operationHow to turn off filter check lamp Filter Check LampInstallation Procedure Installation Diagram of Indoor and Outdoor UnitsUnder Ceiling Installation Console InstallationPrecautions for Safety To Disconnect the Appliance from Main Power SupplyPage Accessory parts Accessory parts and Parts to be procured locallyParts to be procured locally Selection of Installation Place Avoid installing in the following placesInstallation Place Remote controllerRemote controller usage Before Installation Remove the Air inlet grilleInstall the indoor unit Install the Suspension boltsCondition for Installation Piping and Drain Hose InstallationConnect the Flexible pipe 5 to the large pipe Gas side Unit must not decline more than 15 mm in either Cutting a hole and mounting the Installation plateAxis Drain Piping Work DrainageRefrigerant Piping Tightening connection Evacuating Heat insulation For RAV-SM560AT-E model Electrical Work Final Installation Checks LED indication and code checking Environment Troubleshooting Summary of TroubleshootingBefore troubleshooting Troubleshooting procedureSelf-Diagnosis by Remote Control Check Code How to use remote control in service modeJudgement and action No display in the setting at shipment Operation Troubleshooting for Each Check Code 1A error YESError 1C error* Except RAV-SM560AT-E 1E error 1D error1F error Connector normal? TA sensor TC, TCJ sensor Caracteristics-1 Caracteristics-2 Caracteristics-320 TE, TO, TS sensor TD sensor Caracteristics-4Compressor does not operate Inspection procedurePrimary check Cooling and heating model Are all of compressor cords normal? Detachments How to install the Air inlet grilleRemove the Panel arms from the Front panel Open 3 Cap screws and remove the screws How to remove the Drain pan Assembly Pan assembly Refrigeration How to remove the Refrigeration assemblyHow to remove the Multiblade fan Part name Procedures RemarksFan motor No. Part name Procedure Remarks DetachmentProcedure Remarks Requirement Connection with the power terminal Part name Procedure Remarks ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Requirement Part name… Control P.C Remove the inverter box from P.C. board base Loosen the flange nut by turning clock † Compressor Perform works of items , ‚, ƒ, „, Ø4 x 10L , 2 pcs. per one reactor Product Exploded Views and Parts List Indoor Unit E-Parts AssyAir Inlet Grille Inverter 21,22 16,17 Outdoor Unit Inverter Assy, RAV-SM560AT-E 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704Inverter BOX Outdoor Unit Inverter Assy, RAV-SM800AT-E