Toshiba RAV-SM560XT-E, RAV-SM800XT-E service manual Brazing of Pipes

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1Be sure to make setting so that liquid can be charged.

2When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.

[Cylinder with siphon]

[Cylinder without siphon]

Gauge manifold

Gauge manifold

OUTDOOR unit

OUTDOOR unit

Refrigerant

cylinder

Electronic

balance

cylinder Refrigerant

Electronic

balance

Siphon

R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composition of the charged refrigerant changes and the characteristics of the equipment varies.

Fig. 6-4-2

6-5. Brazing of Pipes

6-5-1. Materials for brazing

(1)Silver brazing filler

Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.

(2)Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used to join copper or copper alloy.

(3)Low temperature brazing filler

Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.

1Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.

2When performing brazing again at time of servicing, use the same type of brazing filler.

6-5-2. Flux

(1)Reason why flux is necessary

By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler.

In the brazing process, it prevents the metal surface from being oxidized.

By reducing the brazing filler’s surface tension, the brazing filler adheres better to the treated metal.

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Contents AIR-CONDITIONER Contents Indoor Unit SpecificationsCurrent Operation characteristic curve Cooling HeatingRAV-SM560AT-E RAV-SM800AT-E Outdoor UnitConstruction Views Outdoor Unit RAV-SM560AT-E Outdoor Unit RAV-SM800AT-E RAV-SM560XT-E / RAV-SM560AT-E Systematic Refrigerating Cycle DiagramIndoor unit RAV-SM800XT-E / RAV-SM800AT-EColor Identification Wiring DiagramL N Board Parts name Type Specifications Specification of Electrical PartsRefrigerant Piping Installation Safety During Installation/ServicingRefrigerant R410A Piping materials and joints used1 Thicknesses of annealed copper pipes Thickness mm Outer diameter mm R410A R22Processing of piping materials Width Clutch type Wing nut type·m kgf·m ·m kgf·cmTools Required toolsGeneral tools Conventional tools can be used Recharging of Refrigerant 1 Configuration of refrigerant chargingBrazing of Pipes Types of flux Noncorrosive flux Characteristics required for fluxActivated flux Filler FluxOperation Control Block DiagramOperation mode selection When power supply is resetAir volume control Operation Description1 Cold draft preventing control Cool air discharge preventive controlHigh-temp release control Freeze preventive control Low temperature releaseLouver control Filter sign displayAuto Restart Function How to set auto restart functionOperation MotionsPower failure during timer operation How to cancel auto restart functionHow to turn off filter check lamp Filter Check LampInstallation Diagram of Indoor and Outdoor Units Installation ProcedureUnder Ceiling Installation Console InstallationTo Disconnect the Appliance from Main Power Supply Precautions for SafetyPage Accessory parts and Parts to be procured locally Accessory partsParts to be procured locally Avoid installing in the following places Selection of Installation PlaceRemote controller Installation PlaceRemote controller usage Before Installation Remove the Air inlet grilleInstall the Suspension bolts Install the indoor unitCondition for Installation Piping and Drain Hose InstallationConnect the Flexible pipe 5 to the large pipe Gas side Cutting a hole and mounting the Installation plate Unit must not decline more than 15 mm in eitherAxis Drainage Drain Piping WorkRefrigerant Piping Tightening connection Evacuating Heat insulation For RAV-SM560AT-E model Electrical Work Final Installation Checks LED indication and code checking Environment Summary of Troubleshooting TroubleshootingBefore troubleshooting Troubleshooting procedureHow to use remote control in service mode Self-Diagnosis by Remote Control Check CodeJudgement and action No display in the setting at shipment Operation YES Troubleshooting for Each Check Code 1A errorError 1C error* Except RAV-SM560AT-E 1D error 1E error1F error Connector normal? Caracteristics-3 TA sensor TC, TCJ sensor Caracteristics-1 Caracteristics-220 TE, TO, TS sensor TD sensor Caracteristics-4Inspection procedure Compressor does not operatePrimary check Cooling and heating model Are all of compressor cords normal? How to install the Air inlet grille DetachmentsRemove the Panel arms from the Front panel Open 3 Cap screws and remove the screws How to remove the Drain pan Refrigeration How to remove the Refrigeration assembly Assembly Pan assemblyPart name Procedures Remarks How to remove the Multiblade fanFan motor Detachment No. Part name Procedure RemarksProcedure Remarks Requirement Connection with the power terminal Part name Procedure Remarks ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Part name Requirement… Control P.C Remove the inverter box from P.C. board base Loosen the flange nut by turning clock † Compressor Perform works of items , ‚, ƒ, „, Ø4 x 10L , 2 pcs. per one reactor Product Indoor Unit E-Parts Assy Exploded Views and Parts ListAir Inlet Grille Inverter 21,22 16,17 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704 Outdoor Unit Inverter Assy, RAV-SM560AT-EOutdoor Unit Inverter Assy, RAV-SM800AT-E Inverter BOX