GE 4100, 6100 manual Wall Case Installation Data, General, Sub-bases for the 265-volt units

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Sub-Base (Continued)

RAK204D30P 208/230 volt 30-amp receptacle. Receptacle is NEMA6-30R with 18" of #12AWG wires attached to the receptacle. Short power connection kit included. Chaseway included.

The junction box (RAK4002A for 4100 and 6100 Series units) that mounts on the chassis of 230/208 volt sub-base connected units must be purchased separately.

Sub-bases for the 265-volt units:

RAK204E15 265-volt 15-amp receptacle. Receptacle is NEMA7-15R with 18" of #12AWG wires attached to the receptacle. Chaseway included.

RAK204E20 265-volt 20-amp receptacle. Receptacle is NEMA7-20R with 18" of #12AWG wires attached to the receptacle. Chaseway included.

RAK204E30 265-volt 30-amp receptacle. Receptacle is NEMA7-30R with 18" of #12AWG wires attached to the receptacle. Chaseway included.

The junction box for 265-volt units is shipped with the chassis since all 265-volt units are to be “permanently (or direct) connected.”

The power connection kit is not included

There are separate internal compartments to permit separation of low-voltage (Class 2) connections from line- voltage connections as required by NEC. Conduit containing building wiring enters the sub-base through knockouts located in the rear or bottom of the sub-base and is not accessible when the wall case is installed.

The sub-base attaches to the RAB71 wall case with two clips (field-assembled) that are screwed into pre-drilled holes in the bottom front flange of the wall case. It attaches to the RAB77 wall case with clips that fit over molded ribs without requiring the use of screws into the wall case. See page 33 for illustration. Since the sub-base extends under the wall case, clearance from the inner edge of the wall case to the finished wall must be 2-3/8" or greater. The sub-base has four leveling legs and adjustable side channels to enable the area under the wall case to be enclosed. Clearance from the bottom edge of the wall case to the finished floor must be between 3" and 5".

The sub-base may be used as support for the chassis and wall case in installations where the wall is of insufficient thickness to provide secure mounting of the wall case.

Wall Case Installation Data

General

Generally, Zoneline units are installed 3" to 5" above the floor (flush to finished floor installation is possible) as near to the center of the room as possible; underneath a window or a glass panel is typical. Normal installation of the wall case allows installation flexibility; from flush with the finished interior wall to a minimum of 1/4" of the wall case extending beyond the finished exterior of the building. Special consideration must be given to installations where the wall case does not extend a minimum of 1/4" beyond the finished exterior wall. See pages 30 and 31 for information on this type

of installation. The unit may be installed high in the wall and these installations usually require a remote thermostat and are discussed on pages 15 and 16.

Regardless of the installation, there are several things to consider when selecting a location for installing the unit. For instance, drapery location could interfere with air discharge, and placement of furniture may have an impact on the performance of the unit. The following information is intended to minimize installation problems and assure you of trouble-free installation.

Refer to page 21 for required wall opening dimensions. Minimum recommended interior and exterior case projections for standard wall thicknesses are shown in the drawings in this manual. The case may be installed flush with the finished indoor wall. Special attention must be paid to room-side case projection when the unit is installed in a ducted application as shown on pages 38 and 39.

In walls thicker than 13-1/2" for line-cord-connected units and 11-1/8" for sub-base installations, it may be necessary to install a field-fabricated case extension or use one of the special- order RAB71 deep wall cases. Such extensions must be carefully flashed and sealed both to the wall case and to the wall to ensure water integrity. This is necessary to ensure that any water entering the wall case, either from operation of the unit or from other sources, such as rain storms or from washing the exterior of the building, will drain from the case without the possibility of capillary action drawing the water into either the room or the wall cavity. In an installation where the case is recessed less than 3" from the outside surface, flashing and sealing may be all the modification necessary. In such an installation, the sides and top of the wall opening must be waterproof to prevent moisture from seeping into and damaging the walls. See pages 30 and 31 for suggested detail. Since the installation of a case extension requires a considerable amount of attention, we recommend using one of the deep wall cases if the standard case is not of sufficient depth.

Mounting an outdoor grille or louver section to the building face may cause a space between the outdoor coil and the louver section. Air splitters, aligned with the ends of the outdoor coil, must be installed between the outdoor coil inlet and outlet air streams. Gaps between the outdoor coil and the louver section may allow condenser air recirculation and affect the operation of the unit. See page 41 for requirements for custom louvers.

The wall case should be level from side to side and from level to 1/4 bubble tilt to the outdoors. The condensate disposal system in the unit is designed to dissipate the condensate water generated during cooling operation in accordance with ARI standards and actually uses this water for maximum unit efficiency. A level unit will also ensure proper performance of the Internal Condensate Removal (ICR) system optional on heat pump units.

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Contents GE Zoneline packaged terminal air conditioners 6100 Series Control Panel Quick ReferenceVolt Sub-Base and Direct Connected Units Power Connection KitsZoneline Chassis Nomenclature 230/208-Volt Line Cord Connection UnitsCooling With Resistance Heat Deluxe Dry Air 25 ModelsTable of Contents Advantages of the GE Zoneline System Deluxe Line Standard FeaturesDeluxe Line Optional Features IntroductionZoneline System Optional Accessories of the Zoneline SystemResistance heat Zoneline FeaturesFeatures and Benefits Electronic Temperature Limiting Fan-Only Setting HIGH/LOWFan-Cycle Switch SmartFan Compressor Restart DelayInternal Condensate Removal ICR Up-Front Air FiltersConcealed Manual Vent Control Corrosion Protection OptionalPress AUX SET AU appears on the display Auxiliary Control SettingsAuxiliary Control-Aux Set Button To change modesTemperature limits-Cool Important CDC Comments all series applicable CDC Terminal Location and Typical WiringCentral Desk Control RAK806 Universal Control Cover Label Field Wiring TerminalRemote Thermostat Control Resistance Heat ModelsRAK148D1 RAK148P1 Feature Heat Pump Electric HeatHeat Pump Models For remote thermostat operation follow the steps below Zoneline SeriesType Function Low-Voltage ConductorsBalance Point Heat Pumps and Energy SavingsHeat pump condensate Heat Pump Operation Zoneline 6100 SeriesZoneline Heat Pump Heat Source Logic Heat pump defrost Zoneline 6100 SeriesHigh Wall Mount For units Application CommentsAir Distribution 16-1/2 MIN. x 42-3/8 MIN DimensionsAdditional 16-1/4 MIN. x 42-1/4 MINChoice of wall cases is available for Zoneline units RAK204U No receptacle, no wiring will accept anyWall Case Sub-BaseSub-bases for the 265-volt units Wall Case Installation DataGeneral Brick, Frame, Stucco Shingle Construction Architectural Window Louver InstallationWindow, Curtain and Panel Wall Construction Masonry Wall ConstructionCase Angles Installation of Wall Case in Wall OpeningPreparation of the Wall Case for All Types of Construction Brick Veneer and Frame Construction Framing for Wall CaseWall Section Detailed Side View Frame and Brick Veneer Installation Cord set connectedWall Case Receptacle Wall Case Installation Cord SET Connected AS Reqd Geappliances.com TOP View RAB71A/77 Wall Case RAK204 Series SUB-BASE Installation and Electrical DataCondensate Disposal Systems External Drain. See page 36 for internal drain Wall Case with RAD10 Drain KITInternal Drain. See page 35 for external drain Ducted Application Considerations Ducted InstallationsNew Ducted Installations Replacements of Existing Ducted UnitsDuct Adapter Extension has 1/2 Insulation Com RAG63 Bittersweet Chocolate Exterior GrillesOutdoor Grille Exterior Architectural Treatments Special Outdoor Grilles 230/208 Volt Sub-Base and Direct-Connected Units Or 277-Volt Unit Installation Permanently Connected Units230/208-Volt Line-Cord Connected Units 230/208-Volt Permanently Connected UnitsEssential Elements Ordering Overview Electrical Wiring Information 4100/6100 SeriesReplacement of Existing Chassis Volt Units Maximum Connected LoadLatent System Capacity Normal Yearly Operating Data Formula for Calculating Operating Costs Using Above DataTypical 4100 Series, 230/208-Volt Wiring Diagram Typical 4100 Series, 230/208-Volt Schematic Diagram Typical 6100 Series, 230/208-Volt Wiring Diagram Typical 6100 Series, 230/208-Volt Schematic Diagram Each shall consist of the following sections and components Suggested Bid Form SpecificationsAlternate specification for molded wall case 6 1 H 1 2 D a D Receptacles/Sub-BasesCapacity Preliminary SpecificationsKit Number Description Complete Accessory ListGeneral Installation Suggestions New Installations Zoneline WarrantyDucted Installation Comments Replacement InstallationsGeappliances.com Page Beige Maple Bittersweet Alphabetical IndexExterior Grille Color Samples CategoryYears of innovation and we’re just getting started