GE manual Essential Elements Ordering Overview, Electrical Wiring Information 4100/6100 Series

Page 43

Essential Elements Ordering Overview

230/208-volt line-cord connected units — order line cord kit.

230/208-volt sub-base connected units — order sub-base (includes power connection kit) and junction box for chassis (if hard wired).

265-volt units — order sub-base and power connection kit separately.

Electrical Wiring Information – 4100/6100 Series

All Zonelines are single-phase 60 hertz units.

For all installations, the feeder, sub-feeder, branch circuit and electrical protective devices and selection must conform to the National Electrical Code and to local codes.

Maximum connected load in amperes, including demands for the electric heater and the fan motor, are shown on page 44. Branch circuit ampacity and electrical protective device sizing are shown on page 42 for 230/208-volt and for 265-volt units.

More than one unit per branch circuit is not recommended. When in doubt, consult the National Electrical Code. All wiring, including installation of receptacle, must conform to local electrical regulations and codes.

Replacement of Existing Chassis

230/208-Volt and 265-Volt Units

There have been changes to NEC and improvements and modifications to the Zoneline chassis and sub-bases since the unit was first introduced. Some of these changes require alterations to be made when replacing an older unit with a new chassis.

Line-Cord Connected Units

The plug configuration of new line-cord connected units complies with the current NEC standards. Older installations may have wall receptacles that conformed to NEC standards at the time the building was constructed and may not match the configuration of the plug on the new line cord. The recommended solution is to change the wall receptacle to conform to current standard plug configuration. See chart on this page for current receptacle configuration.

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Permanently Connected Units With Sub-Base

If the existing unit is connected to a sub-base, the installation of the new unit may involve modifying the existing installation slightly. It is recommended these modifications be made by a qualified electrician.

If the existing sub-base is the full width of the wall case, RAK201 sub-base access plate may be ordered and used to replace the cover on the old sub-base. Field-supplied wiring, conduit and conduit connectors should be used to make a connection between the new chassis and the center knockout of the RAK201. The wiring connections should be made inside the sub-base and the RAK201 attached to the sub-base with the two screws provided.

If the existing sub-base is not the full width of the wall case, the electrician will have to modify the existing cover plate to allow field-supplied wiring, conduit and conduit connectors to be run from the permanent connection kit to the sub-base.

Enclosure cover removed.

RAK4002A

Wiring harness can be ordered separately as RAK4002CW.

Receptacle

Type

Mfg

Part No

Configuration

 

 

 

 

 

 

 

 

15 AMP

Hubbell

5661

 

 

 

 

 

Tandem

 

 

 

 

 

P&S

5661

 

 

 

 

 

NEMA6-15R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20 AMP

 

 

 

 

 

 

 

Typical Line-Cord Power Connection Kit RAK3203A shown

58"

21"

Inside

Maximum Cord Extension

Perpendicular

Hubbell

5461

 

 

 

 

 

 

 

 

P&S

5871

 

 

 

 

 

NEMA6-20R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30 AMP

Hubbell

9330

 

 

 

 

 

Large Tandem

 

 

 

 

 

P&S

5930

 

 

 

 

 

NEMA6-30R

 

 

 

 

 

 

 

 

 

 

 

 

43

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Contents GE Zoneline packaged terminal air conditioners 6100 Series Control Panel Quick ReferenceVolt Sub-Base and Direct Connected Units Power Connection KitsZoneline Chassis Nomenclature 230/208-Volt Line Cord Connection UnitsCooling With Resistance Heat Deluxe Dry Air 25 ModelsTable of Contents Advantages of the GE Zoneline System Deluxe Line Standard FeaturesDeluxe Line Optional Features IntroductionZoneline System Optional Accessories of the Zoneline SystemResistance heat Zoneline FeaturesFeatures and Benefits Electronic Temperature Limiting Fan-Only Setting HIGH/LOWFan-Cycle Switch SmartFan Compressor Restart DelayInternal Condensate Removal ICR Up-Front Air FiltersConcealed Manual Vent Control Corrosion Protection OptionalPress AUX SET AU appears on the display Auxiliary Control SettingsAuxiliary Control-Aux Set Button To change modesTemperature limits-Cool Central Desk Control CDC Terminal Location and Typical WiringImportant CDC Comments all series applicable RAK806 Universal Control Cover Label Field Wiring TerminalRemote Thermostat Control Resistance Heat ModelsHeat Pump Models Feature Heat Pump Electric HeatRAK148D1 RAK148P1 For remote thermostat operation follow the steps below Zoneline SeriesType Function Low-Voltage ConductorsBalance Point Heat Pumps and Energy SavingsHeat pump condensate Heat Pump Operation Zoneline 6100 SeriesZoneline Heat Pump Heat Source Logic Heat pump defrost Zoneline 6100 SeriesAir Distribution Application CommentsHigh Wall Mount For units 16-1/2 MIN. x 42-3/8 MIN DimensionsAdditional 16-1/4 MIN. x 42-1/4 MINChoice of wall cases is available for Zoneline units RAK204U No receptacle, no wiring will accept anyWall Case Sub-BaseGeneral Wall Case Installation DataSub-bases for the 265-volt units Brick, Frame, Stucco Shingle Construction Architectural Window Louver InstallationWindow, Curtain and Panel Wall Construction Masonry Wall ConstructionPreparation of the Wall Case for All Types of Construction Installation of Wall Case in Wall OpeningCase Angles Brick Veneer and Frame Construction Framing for Wall CaseWall Section Detailed Side View Frame and Brick Veneer Installation Cord set connectedWall Case Receptacle Wall Case Installation Cord SET Connected AS Reqd Geappliances.com TOP View RAB71A/77 Wall Case RAK204 Series SUB-BASE Installation and Electrical DataCondensate Disposal Systems External Drain. See page 36 for internal drain Wall Case with RAD10 Drain KITInternal Drain. See page 35 for external drain Ducted Application Considerations Ducted InstallationsNew Ducted Installations Replacements of Existing Ducted UnitsDuct Adapter Extension has 1/2 Insulation Com Outdoor Grille Exterior GrillesRAG63 Bittersweet Chocolate Exterior Architectural Treatments Special Outdoor Grilles 230/208 Volt Sub-Base and Direct-Connected Units Or 277-Volt Unit Installation Permanently Connected Units230/208-Volt Line-Cord Connected Units 230/208-Volt Permanently Connected UnitsReplacement of Existing Chassis Electrical Wiring Information 4100/6100 SeriesEssential Elements Ordering Overview Latent System Capacity Maximum Connected LoadVolt Units Normal Yearly Operating Data Formula for Calculating Operating Costs Using Above DataTypical 4100 Series, 230/208-Volt Wiring Diagram Typical 4100 Series, 230/208-Volt Schematic Diagram Typical 6100 Series, 230/208-Volt Wiring Diagram Typical 6100 Series, 230/208-Volt Schematic Diagram Each shall consist of the following sections and components Suggested Bid Form SpecificationsAlternate specification for molded wall case 6 1 H 1 2 D a D Receptacles/Sub-BasesCapacity Preliminary SpecificationsKit Number Description Complete Accessory ListGeneral Installation Suggestions New Installations Zoneline WarrantyDucted Installation Comments Replacement InstallationsGeappliances.com Page Beige Maple Bittersweet Alphabetical IndexExterior Grille Color Samples CategoryYears of innovation and we’re just getting started