GE 6100, 4100 manual Application Comments, Air Distribution, High Wall Mount For units

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Application Comments

Use and Care Manual and installation instructions are shipped with Zoneline® units. It is important that any air conditioning system be properly sized and applied in order to achieve the desired temperature and humidity levels in the space to be conditioned. Zoneline units are designed primarily to provide heating and cooling with the additional benefit that during operation in the cooling mode, the units also remove some moisture from the conditioned space. The following are some brief application comments on undersizing, oversizing, heating, wall coverings, and air infiltration: all are important in the proper matching of the heating/air conditioning system to the building structure.

Undersizing: If an air conditioner is undersized (cooling capacity is less than required for a specific application), the unit will typically not be able to cool the space down to the desired temperature (thermostat set point), nor be able to remove enough moisture from the air. A result could be a warm and humid or warm and dry conditioned space.

Oversizing: If an air conditioner is oversized (cooling capacity is greater than required for the specific application), the unit will typically cool the space down to the desired temperature (thermostat set point) too quickly. The compressor then begins to cycle on and off. Dehumidification only takes place when the compressor is operating. A typical result in a hot/ humid climate could be a cool but excessively humid space.

Heating: Undersizing can result in not being able to maintain the desired temperature level within the conditioned space.

Wall Covering: Use of a non-permeable wall covering (some paints, some wallpapers, and other types of coverings) which severely restricts passage of air or water vapor can cause a severe moisture problem. Typical results could be staining of room surfaces, wall damage, as well as mold and mildew growth in hot/humid climates.

Air Infiltration: Excessive air infiltration can magnify problems associated with undersizing or oversizing of an air conditioner unit and can be the root cause of insufficient cooling, dehumidification, or heating. Some sources of air infiltration include vents, gaps around windows and doors, and improperly sealed floor, ceiling and wall joints.

Recommendation: For the above reasons it is strongly recommended that a professional engineer be retained to match the Zoneline unit with the building structure.

Air Distribution

Zoneline packaged terminal air conditioners and heat pumps discharge air from the top of the unit through reversible two-position discharge louvers. Unit discharge louvers are reversed by removing the room cabinet from the unit, removing seven screws that hold the louver section in place, removing the louver section and rotating it end for end, reinstalling the louver section in the room cabinet with the seven screws, and reinstalling the room cabinet on the unit. The unit is shipped from the factory with the discharge louvers at an angle of 50° off vertical. In the alternate position, the louvers will be at an angle of 40° off vertical.

All room cabinets return air through the front of the unit.

High Wall Mount — For units

mounted high in the wall, the discharge louvers should be at a setting that provides the

most horizontal air discharge. Recommended installation is at least 3" below the ceiling. In

installations where units are close to the ceiling, the greatest horizontal discharge angle can be obtained by removing the discharge grille from the room cabinet.

Supply Air Throw — One Zoneline unit should not be required to do a job obviously requiring two or more units. Units should be located around large rooms according to calculated loads or in such fashion as to achieve balanced air distribution in all parts of the room. The single unit in the “Incorrect” illustration below obviously cannot condition the entire room. Add a second unit as shown in the “Correct” illustration.

INCORRECT

OVER 40 FT.

CORRECT

OVER 40 FT.

50°

40°

20

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Contents GE Zoneline packaged terminal air conditioners Quick Reference 6100 Series Control PanelPower Connection Kits Zoneline Chassis Nomenclature230/208-Volt Line Cord Connection Units Volt Sub-Base and Direct Connected UnitsDeluxe Dry Air 25 Models Cooling With Resistance HeatTable of Contents Deluxe Line Standard Features Deluxe Line Optional FeaturesIntroduction Advantages of the GE Zoneline SystemOptional Accessories of the Zoneline System Zoneline SystemZoneline Features Resistance heatFeatures and Benefits Fan-Only Setting HIGH/LOW Fan-Cycle Switch SmartFanCompressor Restart Delay Electronic Temperature LimitingUp-Front Air Filters Concealed Manual Vent ControlCorrosion Protection Optional Internal Condensate Removal ICRAuxiliary Control Settings Auxiliary Control-Aux Set ButtonTo change modes Press AUX SET AU appears on the displayTemperature limits-Cool Important CDC Comments all series applicable CDC Terminal Location and Typical WiringCentral Desk Control Field Wiring Terminal Remote Thermostat ControlResistance Heat Models RAK806 Universal Control Cover LabelRAK148D1 RAK148P1 Feature Heat Pump Electric HeatHeat Pump Models Zoneline Series Type FunctionLow-Voltage Conductors For remote thermostat operation follow the steps belowHeat Pumps and Energy Savings Balance PointHeat Pump Operation Zoneline 6100 Series Zoneline Heat Pump Heat Source LogicHeat pump defrost Zoneline 6100 Series Heat pump condensateHigh Wall Mount For units Application CommentsAir Distribution Dimensions Additional16-1/4 MIN. x 42-1/4 MIN 16-1/2 MIN. x 42-3/8 MINRAK204U No receptacle, no wiring will accept any Wall CaseSub-Base Choice of wall cases is available for Zoneline unitsSub-bases for the 265-volt units Wall Case Installation DataGeneral Architectural Window Louver Installation Window, Curtain and Panel Wall ConstructionMasonry Wall Construction Brick, Frame, Stucco Shingle ConstructionCase Angles Installation of Wall Case in Wall OpeningPreparation of the Wall Case for All Types of Construction Framing for Wall Case Brick Veneer and Frame ConstructionFrame and Brick Veneer Installation Cord set connected Wall Section Detailed Side ViewWall Case Receptacle Wall Case Installation Cord SET Connected AS Reqd Geappliances.com TOP View RAK204 Series SUB-BASE Installation and Electrical Data RAB71A/77 Wall CaseCondensate Disposal Systems Wall Case with RAD10 Drain KIT External Drain. See page 36 for internal drainInternal Drain. See page 35 for external drain Ducted Installations New Ducted InstallationsReplacements of Existing Ducted Units Ducted Application ConsiderationsDuct Adapter Extension has 1/2 Insulation Com RAG63 Bittersweet Chocolate Exterior GrillesOutdoor Grille Exterior Architectural Treatments Special Outdoor Grilles Or 277-Volt Unit Installation Permanently Connected Units 230/208-Volt Line-Cord Connected Units230/208-Volt Permanently Connected Units 230/208 Volt Sub-Base and Direct-Connected UnitsEssential Elements Ordering Overview Electrical Wiring Information 4100/6100 SeriesReplacement of Existing Chassis Volt Units Maximum Connected LoadLatent System Capacity Formula for Calculating Operating Costs Using Above Data Normal Yearly Operating DataTypical 4100 Series, 230/208-Volt Wiring Diagram Typical 4100 Series, 230/208-Volt Schematic Diagram Typical 6100 Series, 230/208-Volt Wiring Diagram Typical 6100 Series, 230/208-Volt Schematic Diagram Suggested Bid Form Specifications Each shall consist of the following sections and componentsAlternate specification for molded wall case Receptacles/Sub-Bases 6 1 H 1 2 D a DPreliminary Specifications CapacityComplete Accessory List Kit Number DescriptionGeneral Installation Suggestions Zoneline Warranty Ducted Installation CommentsReplacement Installations New InstallationsGeappliances.com Page Alphabetical Index Exterior Grille Color SamplesCategory Beige Maple BittersweetYears of innovation and we’re just getting started