Quadra-Fire CB1200MI-MBK Maintaining & Servicing Your Appliance, 10Proper Shutdown Procedure

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R

CB1200-I Pellet Insert

 

 

 

Maintaining & Servicing Your Appliance

A.10Proper Shutdown Procedure

C. General Maintenance

 

 

 

1. Types of Fuel

 

 

 

Depending on the type of fuel you are burning will dictate how

 

 

Caution

 

 

often you have to clean your firepot.

Shock and Smoke Hazard

If the fuel you are burning has a high dirt or ash content or

you are burning shelled field corn, it may be necessary to

Turn down thermostat, let appliance completely

clean the firepot more than once a day.

 

cool and exhaust blower must be off. Now you

 

Dirty fuel will cause clinkers to form in the firepot. A clinker

 

can unplug appliance before servicing.

Smoke spillage into room can occur if appliance

is formed when dirt, ash or a non-burnable substance is

heated to 2000°F (1093°C) and becomes glass-like. See

 

is not cool before unplugging.

Risk of shock if appliance not unplugged before

D” page 37 in this section for more details on fuels with

high ash content.

 

 

 

servicing appliance.

 

 

 

 

 

 

 

 

 

 

 

 

Follow the detailed instructions found in this section for each step listed as referenced in the chart below.

B. Quick Reference Maintenance Chart

 

Clinker

 

 

 

 

Figure 33.1 - Clinker

 

 

 

Cleaning or Inspection

Frequency

 

Daily

Weekly

Monthly

Yearly

Ash Pan

Every 5 bags of fuel

OR

 

X

 

 

Ash Removal from Firebox

More frequently depending on

OR

 

X

 

 

 

the fuel type or ash build-up

 

 

 

 

 

Beneath Heat Exchanger

Every 1 ton of fuel

OR

 

 

X

 

Blower, Combustion (Exhaust)

More frequently depending on

OR

 

 

 

X

 

the fuel type

 

 

 

 

 

Blower, Convection

More frequently depending on

OR

 

 

 

X

 

operating environment

 

 

 

 

 

Door Latch Inspection

Prior to heating season

OR

 

 

X

 

Exhaust Path

More frequently depending on

OR

 

 

 

X

 

ash build-up

 

 

 

 

 

Firebox - Prepare for Non-Burn Season

At end of heating season

OR

 

 

 

X

Firepot - Burning pellets - hardwood

Every 3 bags

OR

X

 

 

 

Firepot - Burning pellets - softwood

Every 5 bags

OR

X

 

 

 

Firepot - Burning Corn

Every 1 bag

OR

X

 

 

 

Glass

When clear view of firepot

OR

 

X

 

 

 

becomes obscure

 

 

 

 

 

Heat Exchanger & Drop Tube

Every 1 ton of fuel

OR

 

 

X

 

Hopper

Every 1 ton of fuel or when

OR

 

 

X

 

 

changing fuel types

 

 

 

 

 

Top Vent Adapter

More frequently depending on

OR

 

 

 

X

 

the fuel type or ash build-up

 

 

 

 

 

Venting System

More frequently depending on

OR

 

 

 

X

 

the fuel type

 

 

 

 

 

NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of ash at the recommended interval or you see soot coming from the vent. Not properly cleaning your appliance on a regular basis will void your warranty.

February 3, 2010

7014-188B

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Contents Hot glass will cause burns CB1200MI-MBKWelcome to the Quadra-Fire Family CB1200-I Pellet InsertTable of Contents Glass Specifications Appliance Certification BTU & Efficiency SpecificationsListing and Code Approvals Mobile Home ApprovedAppliance Location Design, Installation & Location Consider- ationsNegative Pressure CB1200-I Pellet Insert Locating Your Appliance & ChimneyThermostat Location DraftCB1200-I Pellet Insert Fire Safety Tools And Supplies NeededInspect Appliance & Components and Pre-Use Check List Appliance Dimensions 3Dimensions and ClearancesRear Shroud Kit is Required for Built-In Installation Shown with Rear Vent and Optional Outside AirInch 0mm Clearance to Exposed Section and Face Trim Non-Zero Clearance Installations Zero Clearance InstallationsFloor Protection Inches MillimetersThermal Resistance R value Thermal Conductivity k valueConverting k to R Converting R to kS629M, Standard for 650oC FACTORY-BUILT Chimneys Altering the Factory-Built FireplaceVent Information Chimney and Exhaust ConnectionVenting Termination Requirements Pipe Selection Chart CB1200-I Pellet Insert Equivalent Feet of PipeExample of 3 Elbow-Rear Vent Termination Calculation Full Reline With Outside Air Horizontal Venting SystemsCB1200-I Pellet Insert Full Reline With Outside Air Vertical Mobile Home 7Appliance Set-Up Rear Shroud InstallationInstalling Rear Shroud Rear Vent Installation PreparationFor Top Vent Installation Attaching Shroud to Hopper BodyGrille Installation Adjustable Hopper OptionsTo adjust hopper CB1200-I Pellet Insert Outside Air Kit InstructionsSize 9D x 45W, 2 to 10 Height Adjustment Adjustable Hearth SupportCB1200-I Pellet Insert Panel and Trim Set Completed View CB1200-I Pellet Insert Panel and Trim Set Cont’dBrick Clip Installation CB1200-I Pellet Insert Optional Brick Set InstallationTop Log, Left Thermostat InstallationRight Front LogFuel Size, Material and Storage 8Operating InstructionsWood Pellets Shelled Field Corn Cont’d Shelled Field CornBefore Your First Fire CB1200-I Pellet Insert General Operating InformationStarting Your First Fire Thermostat Calls For HeatCB1200-I Pellet Insert Fire Characteristics Feed Rate Adjustment InstructionsIgnition Cycles Issues Solutions CB1200-I Pellet Insert Frequently Asked QuestionsSymptom TroubleshootingSymptom Possible Cause Corrective Action Troubleshooting Cont’dTroubleshooting Cont’d Quick Reference Maintenance Chart 10Proper Shutdown ProcedureMaintaining & Servicing Your Appliance Types of FuelCleaning Ash Pan Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolCleaning the Hopper See Disposal of Ashes Frequency As neededCleaning Beneath Heat Exchanger Cleaning Heat Exchanger Chambers & Drop TubeCleaning Exhaust Path Cleaning the GlassCleaning Exhaust Blower Requires No Lubrication Door Gasket InspectionPreparing Firebox for Non-Burn Season Frequency Yearly Immediate Attention and Cleaning is Required CB1200-I Pellet Insert High Ash Fuel Content MaintenanceEred Phillips head screw driver to remove Screws Before removing the side frame. Use a powIgniter Replacement Baffle Removal Reference Materials CB 200-I Pellet InsertComponent Function Wiring Harness See .1 below Vacuum SwitchThermostat Snap Disc #1 Convection Blower 125FControl Box CB1200-I Pellet Insert Component LocationsCB1200-I Pellet Insert Exploded Drawing Important this is Dated Information HOW to Order CB1200-I Pellet Insert Service Parts and AccessoriesDR-CB12-NL-B Stocked At Depot Description Comments Part NumberDescription Comments Part Number StockedCB1200-I Pellet Insert Stocked at Depot FastenersDate of Service Performed By Description of Service CB1200-I Pellet Insert Service And Maintenance LogCB1200-I Pellet Insert Warranty Policy CB1200-I Pellet Insert Contact Information