Quadra-Fire CB1200I Door Gasket Inspection, Cleaning Exhaust Blower Requires No Lubrication

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CB1200-I Pellet Insert

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12.Door Gasket Inspection

•Frequency: Prior to heating season

•By: Homeowner

a.Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off

b.To inspect the door rope (gasket), open the door and see that the door rope extends approximately 1/8 inch (3mm) to 3/16 inch (9.5mm) from the door rope chan- nel.

c.It should show signs of compaction all the way around the door where the rope contacts the face of the appli- ance. Confirm there are no air leaks.

13.Cleaning Exhaust Blower - Requires No Lubrication

•Frequency: Yearly or as needed

•By: Quality Service Technician/Homeowner

•Task:: Contact your local dealer.

14.Cleaning Convection Blower - Requires No Lubrication

•Frequency: Yearly or as needed

•By: Qualified Service Technician

•Task: Contact your local dealer.

15.Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.

•Frequency: Yearly or more frequently depending on ash build-up.

•By: Qualified Service Technician/Homeowner

Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

The products of combustion will contain small particles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases.

At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust vent- ing system.

The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections.

16.Preparing Firebox for Non-Burn Season

•Frequency: Yearly

•By: Homeowner

a.Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

b.Remove all ash from the firebox and vacuum thoroughly.

c.Paint all exposed steel, including cast-iron.

•Use the Touch-Up paint supplied with the appliance; or,

•Purchase paint from your local dealer.

•Must use a high-temperature paint made specifi- cially for heating appliances.

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7014-188B

February 3, 2010

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Contents CB1200MI-MBK Hot glass will cause burnsCB1200-I Pellet Insert Welcome to the Quadra-Fire FamilyTable of Contents Appliance Certification BTU & Efficiency Specifications Glass SpecificationsListing and Code Approvals Mobile Home ApprovedDesign, Installation & Location Consider- ations Appliance LocationCB1200-I Pellet Insert Locating Your Appliance & Chimney Negative PressureThermostat Location DraftCB1200-I Pellet Insert Fire Safety Tools And Supplies NeededInspect Appliance & Components and Pre-Use Check List 3Dimensions and Clearances Appliance DimensionsRear Shroud Kit is Required for Built-In Installation Shown with Rear Vent and Optional Outside AirInch 0mm Clearance to Exposed Section and Face Trim Zero Clearance Installations Non-Zero Clearance InstallationsFloor Protection Inches MillimetersThermal Conductivity k value Thermal Resistance R valueConverting k to R Converting R to kAltering the Factory-Built Fireplace S629M, Standard for 650oC FACTORY-BUILT ChimneysVent Information Chimney and Exhaust ConnectionVenting Termination Requirements Pipe Selection Chart CB1200-I Pellet Insert Equivalent Feet of PipeExample of 3 Elbow-Rear Vent Termination Calculation Venting Systems Full Reline With Outside Air HorizontalCB1200-I Pellet Insert Full Reline With Outside Air Vertical Mobile Home Rear Shroud Installation 7Appliance Set-UpRear Vent Installation Preparation Installing Rear ShroudFor Top Vent Installation Attaching Shroud to Hopper BodyAdjustable Hopper Options Grille InstallationTo adjust hopper CB1200-I Pellet Insert Outside Air Kit InstructionsAdjustable Hearth Support Size 9D x 45W, 2 to 10 Height AdjustmentCB1200-I Pellet Insert Panel and Trim Set CB1200-I Pellet Insert Panel and Trim Set Cont’d Completed ViewCB1200-I Pellet Insert Optional Brick Set Installation Brick Clip InstallationThermostat Installation Top Log, LeftRight Front Log8Operating Instructions Fuel Size, Material and StorageWood Pellets Shelled Field Corn Cont’d Shelled Field CornCB1200-I Pellet Insert General Operating Information Before Your First FireStarting Your First Fire Thermostat Calls For HeatCB1200-I Pellet Insert Fire Characteristics Feed Rate Adjustment InstructionsIgnition Cycles CB1200-I Pellet Insert Frequently Asked Questions Issues SolutionsTroubleshooting SymptomTroubleshooting Cont’d Symptom Possible Cause Corrective ActionTroubleshooting Cont’d 10Proper Shutdown Procedure Quick Reference Maintenance ChartMaintaining & Servicing Your Appliance Types of FuelCleaning Firepot with Cleaning Rod & Firepot Clean-Out Tool Cleaning Ash PanCleaning the Hopper See Disposal of Ashes Frequency As neededCleaning Heat Exchanger Chambers & Drop Tube Cleaning Beneath Heat ExchangerCleaning Exhaust Path Cleaning the GlassCleaning Exhaust Blower Requires No Lubrication Door Gasket InspectionPreparing Firebox for Non-Burn Season Frequency Yearly CB1200-I Pellet Insert High Ash Fuel Content Maintenance Immediate Attention and Cleaning is RequiredBefore removing the side frame. Use a pow Ered Phillips head screw driver to remove ScrewsIgniter Replacement Baffle Removal Reference Materials CB 200-I Pellet InsertComponent Function Vacuum Switch Wiring Harness See .1 belowThermostat Snap Disc #1 Convection Blower 125FCB1200-I Pellet Insert Component Locations Control BoxCB1200-I Pellet Insert Exploded Drawing CB1200-I Pellet Insert Service Parts and Accessories Important this is Dated Information HOW to OrderStocked At Depot Description Comments Part Number DR-CB12-NL-BStocked Description Comments Part NumberCB1200-I Pellet Insert Fasteners Stocked at DepotCB1200-I Pellet Insert Service And Maintenance Log Date of Service Performed By Description of ServiceCB1200-I Pellet Insert Warranty Policy CB1200-I Pellet Insert Contact Information