Quadra-Fire CB1200I, CB1200MI-MBK Reference Materials, CB 200-I Pellet Insert, Component Function

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CB 200-I Pellet Insert

R

 

 

 

 

Reference Materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When describing the location of a component

 

Component Function

 

part it is always AS YOU FACE THE FRONT

 

 

OF THE APPLIANCE.

 

A.11

 

E

 

1. Control Box

 

 

 

 

 

 

a. The control box is located on right side of appliance, behind the right side panel.

b. There is a light located inside of the control box. The internal light will turn green when the appliance has reached a temperature of 200οF (93°C) in the firepot. and will turn red when it reaches 600oF (315°C).

c.There is also an internal blue light located in the upper left corner of the control box. When you plug in the appliance the blue light will automatically start blinking 1 blink every 10 seconds for 60 seconds and then will stop.

NOTE:

Do NOT open the control box. This will void the warranty. If you need to plug in or remove the control box you must first unplug the appliance.

2.Convection Blower

The convection blower is mounted at the bottom rear of the appliance. There are 2 impellers, one on each side of the motor. The convection blower pushes heated air through the heat exchange system into the room.

3.Combustion (Exhaust) Blower

The combustion blower is mounted on the left side of the appliance behind the left side panel. It is accessible either when the insert is pulled out onto the hearth or from both hinged side openings. The blower is designed to pull the exhaust from the appliance and push it out through the venting system.

4.Feed System

The feed system is located behind the firebox and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the firepot.

5.Firepot

The firepot is made of high quality ductile iron and has a cleaning pull-out rod. The floor of the firepot opens for cleaning when you pull out the rod. Be sure that the floor returns to a completely closed position or your appliance will not operate properly.

6.Fuse

The fuse is located on the right side of the appliance behind the side panel. The fuse will blow should a short occur and shut off power to the appliance.

7.Heat Exchangers

The heat exchangers transfer heat from the exhaust system into convection air. There are 2 clean out rods located under the heat exchangers.

8.Heat Output Switch

The heat output switch is located on the right side of firebox, behind right side panel. The function of the heat output switch is to regulate the burn rates; low, medium and high settings.

9.Hopper Switch

The hopper switch is located in the upper right hand corner of the hopper. This switch is designed to shut down the feed motor whenever the hopper lid is opened.

10.Igniter

The igniter is mounted on the base of the firepot. Combustion air travels over the red hot igniter creating super heated air that ignites the pellets.

11.Junction Box And Wiring Harness

The junction box is located on the right side of the appliance, behind the right front access panel. The junction box and wiring harness are replaced as one component.

12.Power Supply

The power outlet is located on the right side of the appliance. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good surge protector is recommended. When operating with a generator you need at least 600 watts of power, or with an inverter at least 800 watts of power, available for the appliance during the start cycle.

13.Red Call Light

The red call light is on the right side behind the right side panel. The function of the red call light is to indicate that the thermostat is calling for heat.

14.Reset Button

The reset button is located on the right side of firebox behind right side panel. The function of the reset button is to momentarily open the thermostat circuit, which restarts the system.

15.Thermocouple

The thermocouple is located on top of the firepot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained.

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7014-188B

February 3, 2010

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Contents CB1200MI-MBK Hot glass will cause burnsCB1200-I Pellet Insert Welcome to the Quadra-Fire FamilyTable of Contents Appliance Certification BTU & Efficiency Specifications Glass SpecificationsListing and Code Approvals Mobile Home ApprovedDesign, Installation & Location Consider- ations Appliance LocationCB1200-I Pellet Insert Locating Your Appliance & Chimney Negative PressureThermostat Location DraftTools And Supplies Needed CB1200-I Pellet Insert Fire SafetyInspect Appliance & Components and Pre-Use Check List 3Dimensions and Clearances Appliance DimensionsShown with Rear Vent and Optional Outside Air Rear Shroud Kit is Required for Built-In InstallationInch 0mm Clearance to Exposed Section and Face Trim Zero Clearance Installations Non-Zero Clearance InstallationsFloor Protection Inches MillimetersThermal Conductivity k value Thermal Resistance R valueConverting k to R Converting R to kAltering the Factory-Built Fireplace S629M, Standard for 650oC FACTORY-BUILT ChimneysChimney and Exhaust Connection Vent InformationVenting Termination Requirements CB1200-I Pellet Insert Equivalent Feet of Pipe Pipe Selection ChartExample of 3 Elbow-Rear Vent Termination Calculation Venting Systems Full Reline With Outside Air HorizontalCB1200-I Pellet Insert Full Reline With Outside Air Vertical Mobile Home Rear Shroud Installation 7Appliance Set-UpRear Vent Installation Preparation Installing Rear ShroudFor Top Vent Installation Attaching Shroud to Hopper BodyAdjustable Hopper Options Grille InstallationTo adjust hopper CB1200-I Pellet Insert Outside Air Kit InstructionsAdjustable Hearth Support Size 9D x 45W, 2 to 10 Height AdjustmentCB1200-I Pellet Insert Panel and Trim Set CB1200-I Pellet Insert Panel and Trim Set Cont’d Completed ViewCB1200-I Pellet Insert Optional Brick Set Installation Brick Clip InstallationThermostat Installation Top Log, LeftRight Front Log8Operating Instructions Fuel Size, Material and StorageWood Pellets Shelled Field Corn Cont’d Shelled Field CornCB1200-I Pellet Insert General Operating Information Before Your First FireStarting Your First Fire Thermostat Calls For HeatFeed Rate Adjustment Instructions CB1200-I Pellet Insert Fire CharacteristicsIgnition Cycles CB1200-I Pellet Insert Frequently Asked Questions Issues SolutionsTroubleshooting SymptomTroubleshooting Cont’d Symptom Possible Cause Corrective ActionTroubleshooting Cont’d 10Proper Shutdown Procedure Quick Reference Maintenance ChartMaintaining & Servicing Your Appliance Types of FuelCleaning Firepot with Cleaning Rod & Firepot Clean-Out Tool Cleaning Ash PanCleaning the Hopper See Disposal of Ashes Frequency As neededCleaning Heat Exchanger Chambers & Drop Tube Cleaning Beneath Heat ExchangerCleaning Exhaust Path Cleaning the GlassDoor Gasket Inspection Cleaning Exhaust Blower Requires No LubricationPreparing Firebox for Non-Burn Season Frequency Yearly CB1200-I Pellet Insert High Ash Fuel Content Maintenance Immediate Attention and Cleaning is RequiredBefore removing the side frame. Use a pow Ered Phillips head screw driver to remove ScrewsIgniter Replacement Baffle Removal CB 200-I Pellet Insert Reference MaterialsComponent Function Vacuum Switch Wiring Harness See .1 belowThermostat Snap Disc #1 Convection Blower 125FCB1200-I Pellet Insert Component Locations Control BoxCB1200-I Pellet Insert Exploded Drawing CB1200-I Pellet Insert Service Parts and Accessories Important this is Dated Information HOW to OrderStocked At Depot Description Comments Part Number DR-CB12-NL-BStocked Description Comments Part NumberCB1200-I Pellet Insert Fasteners Stocked at DepotCB1200-I Pellet Insert Service And Maintenance Log Date of Service Performed By Description of ServiceCB1200-I Pellet Insert Warranty Policy CB1200-I Pellet Insert Contact Information