Quadra-Fire CB1200I 8Operating Instructions, Fuel Size, Material and Storage, Shelled Field Corn

Page 26

CB1200-I Pellet Insert

8Operating Instructions

A. Fuel Size, Material and Storage

R

1. Wood Pellets

2. Shelled Field Corn (Cont’d)

Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other noncombustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our firepot reaches. This is what forms clinkers in the bottom of the firepot. Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others. Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and should be no more than 1-1/2 inches (38mm) in length. Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally. If you burn pellets longer than 1-1/2 inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly fluctuate. We recommend using premium grade fuel with ash content less than 1%. Even in some fuel labeled “premium” ash content can vary from bag to bag and possibly exceed 1%. High ash fuel, or lack of maintenance, can cause the firepot to fill up and thus create a potential for smoking, sooting and possible hopper fires.

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

WARNING

Fire Risk.

High ash fuels, or lack of maintenance, can cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.

Failure to do so could result in smoking, sooting and possible hopper fires.

2.Shelled Field Corn

Extensive factory and field testing has demonstrated shelled field corn to be an efficient and very economical fuel. We recommend the use of a 50-50 blend of corn and wood pellets. The only change in operation is that the feed rate may require a slight adjustment. The BTU output of the appliance varies slightly compared to pellets, depending on the quality of the

corn used. In cases where it is acceptable for the appliance to run full time, 100% corn will work after the fire has been started using wood pellets.

When purchasing corn to burn in your appliance, read the ingredient label very carefully. Do NOT purchase fuel that contains any additives such as oils (i.e. soybean oil) and meals as it will result in poor unit performance. If you are buying corn the only ingredient that should be listed is corn.

Shelled field corn must be 15% or less moisture content. The corn must be clean and free from debris. Never burn corn straight from the field. Stalk parts, excessive fines and cob remnants, etc. will clog the auger mechanism. Corn with excessive grain dust must be screened by sifting with 3/16 (4.76mm) inch mesh screening.

Do not burn treated seed corn in your appliance. Seed corn is treated with chemical pesticides that are harmful or fatal if swallowed; therefore, seed corn is dangerous to have in the house, expecially where children can reach it. Burning treated seed corn in your appliane will void your warranty and will destroy the exhaust system on the unit.

When changing to a different fuel, be sure to empty the hopper of the previous fuel and vacuum the hopper before you fill it with the new fuel.

WARNING

Risk of Chemical Poisoning.

Do Not burn treated seed corn

Chemical pesticides are harmful or fatal if swallowed

Burning treated seed corn will void your warranty

3. Storage

Wood pellets should be left in their original sealed bag until using. This will prevent moisture absorption.

Shelled corn should be stored in a tight container where it will not absorb moisture from damp or wet floors. This will also prevent rodents from becoming a problem.

Do not store any pellet fuel within the clearance requirements or in an area that would hinder routine cleaning and maintenance.

Page 26

7014-188B

February 3, 2010

Image 26
Contents CB1200MI-MBK Hot glass will cause burnsCB1200-I Pellet Insert Welcome to the Quadra-Fire FamilyTable of Contents Listing and Code Approvals Appliance Certification BTU & Efficiency SpecificationsGlass Specifications Mobile Home ApprovedDesign, Installation & Location Consider- ations Appliance LocationThermostat Location CB1200-I Pellet Insert Locating Your Appliance & ChimneyNegative Pressure DraftInspect Appliance & Components and Pre-Use Check List CB1200-I Pellet Insert Fire SafetyTools And Supplies Needed 3Dimensions and Clearances Appliance DimensionsInch 0mm Clearance to Exposed Section and Face Trim Rear Shroud Kit is Required for Built-In InstallationShown with Rear Vent and Optional Outside Air Floor Protection Zero Clearance InstallationsNon-Zero Clearance Installations Inches MillimetersConverting k to R Thermal Conductivity k valueThermal Resistance R value Converting R to kAltering the Factory-Built Fireplace S629M, Standard for 650oC FACTORY-BUILT ChimneysVenting Termination Requirements Vent InformationChimney and Exhaust Connection Example of 3 Elbow-Rear Vent Termination Calculation Pipe Selection ChartCB1200-I Pellet Insert Equivalent Feet of Pipe Venting Systems Full Reline With Outside Air HorizontalCB1200-I Pellet Insert Full Reline With Outside Air Vertical Mobile Home Rear Shroud Installation 7Appliance Set-UpFor Top Vent Installation Rear Vent Installation PreparationInstalling Rear Shroud Attaching Shroud to Hopper BodyTo adjust hopper Adjustable Hopper OptionsGrille Installation CB1200-I Pellet Insert Outside Air Kit InstructionsAdjustable Hearth Support Size 9D x 45W, 2 to 10 Height AdjustmentCB1200-I Pellet Insert Panel and Trim Set CB1200-I Pellet Insert Panel and Trim Set Cont’d Completed ViewCB1200-I Pellet Insert Optional Brick Set Installation Brick Clip InstallationRight Thermostat InstallationTop Log, Left Front LogWood Pellets Shelled Field Corn Cont’d 8Operating InstructionsFuel Size, Material and Storage Shelled Field CornStarting Your First Fire CB1200-I Pellet Insert General Operating InformationBefore Your First Fire Thermostat Calls For HeatIgnition Cycles CB1200-I Pellet Insert Fire CharacteristicsFeed Rate Adjustment Instructions CB1200-I Pellet Insert Frequently Asked Questions Issues SolutionsTroubleshooting SymptomTroubleshooting Cont’d Symptom Possible Cause Corrective ActionTroubleshooting Cont’d Maintaining & Servicing Your Appliance 10Proper Shutdown ProcedureQuick Reference Maintenance Chart Types of FuelCleaning the Hopper Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolCleaning Ash Pan See Disposal of Ashes Frequency As neededCleaning Exhaust Path Cleaning Heat Exchanger Chambers & Drop TubeCleaning Beneath Heat Exchanger Cleaning the GlassPreparing Firebox for Non-Burn Season Frequency Yearly Cleaning Exhaust Blower Requires No LubricationDoor Gasket Inspection CB1200-I Pellet Insert High Ash Fuel Content Maintenance Immediate Attention and Cleaning is RequiredBefore removing the side frame. Use a pow Ered Phillips head screw driver to remove ScrewsIgniter Replacement Baffle Removal Component Function Reference MaterialsCB 200-I Pellet Insert Thermostat Vacuum SwitchWiring Harness See .1 below Snap Disc #1 Convection Blower 125FCB1200-I Pellet Insert Component Locations Control BoxCB1200-I Pellet Insert Exploded Drawing CB1200-I Pellet Insert Service Parts and Accessories Important this is Dated Information HOW to OrderStocked At Depot Description Comments Part Number DR-CB12-NL-BStocked Description Comments Part NumberCB1200-I Pellet Insert Fasteners Stocked at DepotCB1200-I Pellet Insert Service And Maintenance Log Date of Service Performed By Description of ServiceCB1200-I Pellet Insert Warranty Policy CB1200-I Pellet Insert Contact Information