Quadra-Fire CB1200MI-MBK, CB1200I CB1200-I Pellet Insert High Ash Fuel Content Maintenance

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R

CB1200-I Pellet Insert

D. High Ash Fuel Content Maintenance

Frequency: When the ash build-up exceeds more than half way up the firepot.

By: Homeowner

Poor quality pellet fuel, or lack of maintenance, can create conditions that make the firepot fill quickly with ashes and clinkers.

This condition makes the appliance susceptible to overfill- ing the firepot with pellets which may result in smoking, sooting and possible hopper fires. Figure 37.1 shows an example where the firepot overfills, pellets back up into the feed tube and ash has accumulated in the firebox.

An inefficient and non-economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure 37.2.

The correct flame size when good quality, premium pellet fuel is burned is shown in Figure 37.3.

If the ash buildup exceeds the half way point in the firepot

IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

WARNING

Fire Risk.

High ash fuels, or lack of maintenance, can cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.

Failure to do so could result in smoking, sooting and possible hopper fires.

Firepot Overfills

Pellets Back Up

In Feed Tube

 

Ash Build Up in Firebox

 

Figure 37.1

Incorrect

Tall, Lazy Flame, Orange in Color

Figure 37.2

Correct

Correct Flame Size, Yellow/White in Color

Figure 37.3

February 3, 2010

7014-188B

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Image 37
Contents Hot glass will cause burns CB1200MI-MBKWelcome to the Quadra-Fire Family CB1200-I Pellet InsertTable of Contents Glass Specifications Appliance Certification BTU & Efficiency SpecificationsListing and Code Approvals Mobile Home ApprovedAppliance Location Design, Installation & Location Consider- ationsNegative Pressure CB1200-I Pellet Insert Locating Your Appliance & ChimneyThermostat Location DraftTools And Supplies Needed CB1200-I Pellet Insert Fire SafetyInspect Appliance & Components and Pre-Use Check List Appliance Dimensions 3Dimensions and ClearancesShown with Rear Vent and Optional Outside Air Rear Shroud Kit is Required for Built-In InstallationInch 0mm Clearance to Exposed Section and Face Trim Non-Zero Clearance Installations Zero Clearance InstallationsFloor Protection Inches MillimetersThermal Resistance R value Thermal Conductivity k valueConverting k to R Converting R to kS629M, Standard for 650oC FACTORY-BUILT Chimneys Altering the Factory-Built FireplaceChimney and Exhaust Connection Vent InformationVenting Termination Requirements CB1200-I Pellet Insert Equivalent Feet of Pipe Pipe Selection ChartExample of 3 Elbow-Rear Vent Termination Calculation Full Reline With Outside Air Horizontal Venting SystemsCB1200-I Pellet Insert Full Reline With Outside Air Vertical Mobile Home 7Appliance Set-Up Rear Shroud InstallationInstalling Rear Shroud Rear Vent Installation PreparationFor Top Vent Installation Attaching Shroud to Hopper BodyGrille Installation Adjustable Hopper OptionsTo adjust hopper CB1200-I Pellet Insert Outside Air Kit InstructionsSize 9D x 45W, 2 to 10 Height Adjustment Adjustable Hearth SupportCB1200-I Pellet Insert Panel and Trim Set Completed View CB1200-I Pellet Insert Panel and Trim Set Cont’dBrick Clip Installation CB1200-I Pellet Insert Optional Brick Set InstallationTop Log, Left Thermostat InstallationRight Front LogFuel Size, Material and Storage 8Operating InstructionsWood Pellets Shelled Field Corn Cont’d Shelled Field CornBefore Your First Fire CB1200-I Pellet Insert General Operating InformationStarting Your First Fire Thermostat Calls For HeatFeed Rate Adjustment Instructions CB1200-I Pellet Insert Fire CharacteristicsIgnition Cycles Issues Solutions CB1200-I Pellet Insert Frequently Asked QuestionsSymptom TroubleshootingSymptom Possible Cause Corrective Action Troubleshooting Cont’dTroubleshooting Cont’d Quick Reference Maintenance Chart 10Proper Shutdown ProcedureMaintaining & Servicing Your Appliance Types of FuelCleaning Ash Pan Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolCleaning the Hopper See Disposal of Ashes Frequency As neededCleaning Beneath Heat Exchanger Cleaning Heat Exchanger Chambers & Drop TubeCleaning Exhaust Path Cleaning the GlassDoor Gasket Inspection Cleaning Exhaust Blower Requires No LubricationPreparing Firebox for Non-Burn Season Frequency Yearly Immediate Attention and Cleaning is Required CB1200-I Pellet Insert High Ash Fuel Content MaintenanceEred Phillips head screw driver to remove Screws Before removing the side frame. Use a powIgniter Replacement Baffle Removal CB 200-I Pellet Insert Reference MaterialsComponent Function Wiring Harness See .1 below Vacuum SwitchThermostat Snap Disc #1 Convection Blower 125FControl Box CB1200-I Pellet Insert Component LocationsCB1200-I Pellet Insert Exploded Drawing Important this is Dated Information HOW to Order CB1200-I Pellet Insert Service Parts and AccessoriesDR-CB12-NL-B Stocked At Depot Description Comments Part NumberDescription Comments Part Number StockedCB1200-I Pellet Insert Stocked at Depot FastenersDate of Service Performed By Description of Service CB1200-I Pellet Insert Service And Maintenance LogCB1200-I Pellet Insert Warranty Policy CB1200-I Pellet Insert Contact Information