Gas-Fired Products PTU Series, PTS Series Safety, Installer Responsibility, General Information

Page 3

1.0) SAFETY

This heater is a self-contained infrared radiant tube heater. Safety information required during installation and operation of this heater is provided in this manual and the labels on the product. The installation, service and maintenance of this heater must be performed by a contractor qualified in the installation and service of gas fired heating equipment.

All personnel in contact with the heater must read and understand all safety information, instructions and labels before operation. The following symbols will be used in this manual to indicate important safety information.

Warning instructions must be followed to prevent or avoid hazards which may cause serious injury, property damage or death.

Caution instructions must be followed to prevent incorrect operation or installation of the heater which may cause minor injury or property damage.

2.0) INSTALLER RESPONSIBILITY

The installer is responsible for the following:

The heater and venting, as well as electrical and gas supplies must be installed in accordance with these installation instructions and any applicable codes and regulations.

Every heater shall be located with respect to building construction and other equipment so as to permit access to the heater.

Each installer must follow the clearances to combustible materials for the heaters.

Install the heater so that the supports and hangers are correctly spaced in accordance with these instructions. The heater must be supported by materials having a working load limit of at least 115lbs.

Ensure that the tube integrity safety system TISS™ supplied is installed in accordance with these instructions and that the tension is correct.

Supply the owner with a copy of these Installation and Operation Instructions.

Where unvented heaters are used, gravity or mechanical means shall be provided to supply and exhaust at least 4 CFM per 1,000 Btu/hr input of installed heaters.

Never use the heater as a support for a ladder or other access equipment. Do not hang anything from the heater.

Supply all installation materials necessary that are not included with the heater.

Check the nameplate to make sure that the burner is correct for the gas type in the building and the installation altitude.

3.0) GENERAL INFORMATION

This heater is a self-contained infrared radiant tube heater for use in locations where flammable gases or vapors are not generally present (as defined by OSHA acceptable limits) and is intended for the heating of nonresidential spaces.

INSTALLATION REQUIREMENTS

The installation must conform to local building codes or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA54 or the Natural Gas and Propane Installation Code CSAB149.1. Heaters shall be installed by a licensed contractor or licensed installer. Clearances to combustibles as outlined in this manual should always be observed. In areas used for storage of combustible materials where they may be stacked below the heater, NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles.”

Every heater shall be located with respect to building construction and other equipment so as to permit access to the

 

Form #43343330

–2–

May 08

Image 3
Contents Installation and Operation Instructions Table of Contents General Information SafetyInstaller Responsibility Installation RequirementsHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPTS/PTU Packing List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Adding Reflectors Assembly HazardAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Instructions for Pressure Test Gauge Connection Supply PressureManifold Pressure Combination GAS Valve is Factory SET STEP-OPENING GAS Control Valve Electrical ConnectionsGND Ignition Module Terminal Designations 24VAC/RTH/W PS/WLine Voltage 120V Thermostat Connections Single Heater Line Voltage 120V Thermostat Connections Multiple HeatersLOW Voltage 24V Thermostat Connections Single Heaters Carbon Monoxide Hazard VentingSingle Heater Venting Horizontal Through Sidewall Single Heater Venting Vertical Through the Roof#10 Self-Drill Vent Pipe Screws PTS/PTU Common Vent Diameter Multiple Heater Vertical venting arrangementDirect Outside AIR for Combustion AIR for CombustionVertical Sequence of Operation Lighting and Shutdown InstructionsBurner Component Locations Electric Shock & Explosion Hazard Cleaning and MaintenanceTroubleshooting Guide Form Form #43343330 May Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyTo Check Flame Sensor Circuit Ignition System ChecksIgnition Module Diagnostics Installation DataFasteners Replacement Parts Guide Burner BOXLabels/Manual 22c 22b 22a 40a 17a Description Body Components