Gas-Fired Products PTU Series Instructions for Pressure Test Gauge Connection, Supply Pressure

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14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION

Never operate the heater with the access panel open or removed.

The access panels must be closed tightly with all the necessary screws during operation.

Failure to do so may result in death, serious injury or property damage.

The access doors on either side of the burner must be securely fastened before operating the heater.

DANGER

FIRE HAZARD

Never operate the heater with the access panel open or removed. This access panel must be closed tightly with all the necessary screws during operation.

Failure to do so may result in death, serious injury or property damage

SIDE VIEW

SUPPLY PRESSURE

1.The installer will provide a 1/8” N.P.T. tapped plug, accessible for test gauge connection immediately upstream of the gas supply connection to the heater.

MANIFOLD PRESSURE – COMBINATION GAS VALVE IS FACTORY SET

1.Turn the gas valve to the “OFF” position. Remove the 1/8” plug from the combination gas valve at the outlet pressure tap and connect a 1/8” nipple to the tapped hole. Connect the gauge to the nipple. Turn on the gas supply.

2.With the main burner operating, check the burner manifold pressure using a water column manometer. Gauges that measure pressure in pounds per square inch are not accurate enough to measure or set the manifold pressure. All measurements MUST BE made when this heater and all other gas burning equipment that is connected to the gas supply system are operating at maximum capacity.

3.The combination gas valve is factory set and should not require adjustment. If full rate adjustment is required,

remove the cover screw. Using a small screwdriver, turn the adjustment screw clockwise

to increase or

counterclockwise

to decrease the gas pressure to the burner. Replace the cover screw.

NOTE: The step

opening pressure of this gas valve is not adjustable.

4.Check the burner at step pressure, observing burner ignition and flame characteristics. The burner should ignite properly and without flashback to the orifice, and should remain lit.

GAS PRESSURE TABLE

 

 

SUPPLY PRESSURE

GAS TYPE

MANIFOLD PRESSURE

Minimum*

Maximum

Natural Gas

3.5” W.C.

5” W.C.

14” W.C.

Propane Gas

10.0” W.C.

11” W.C.

14” W.C.

* Minimum permissible gas supply pressure for purpose of input adjustment.

 

Form #43343330

–30–

May 08

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Contents Installation and Operation Instructions Table of Contents General Information SafetyInstaller Responsibility Installation RequirementsHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPTS/PTU Packing List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Adding Reflectors Assembly HazardAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Supply Pressure Instructions for Pressure Test Gauge ConnectionManifold Pressure Combination GAS Valve is Factory SET STEP-OPENING GAS Control Valve Electrical ConnectionsGND Ignition Module Terminal Designations 24VAC/RTH/W PS/WLine Voltage 120V Thermostat Connections Multiple Heaters Line Voltage 120V Thermostat Connections Single HeaterLOW Voltage 24V Thermostat Connections Single Heaters Carbon Monoxide Hazard VentingSingle Heater Venting Horizontal Through Sidewall Single Heater Venting Vertical Through the Roof#10 Self-Drill Vent Pipe Screws PTS/PTU Common Vent Diameter Multiple Heater Vertical venting arrangementDirect Outside AIR for Combustion AIR for CombustionVertical Sequence of Operation Lighting and Shutdown InstructionsBurner Component Locations Electric Shock & Explosion Hazard Cleaning and MaintenanceTroubleshooting Guide Form Form #43343330 May Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyTo Check Flame Sensor Circuit Ignition System ChecksIgnition Module Diagnostics Installation DataFasteners Replacement Parts Guide Burner BOXLabels/Manual 22c 22b 22a 40a 17a Description Body Components