Gas-Fired Products PTU Series, PTS Series manual Form

Page 45

Does the amber light stay on past 10 seconds?

Is the knob on the gas

 

Through the

 

See next page for

 

 

 

 

 

 

valve turned to the

 

inspection window is

 

troubleshooting

 

 

 

 

 

 

No ON position?

Yes

there a flame visible

No

sequence.

 

 

 

 

 

 

 

 

during start up?

 

 

 

 

 

 

 

 

No

 

Yes

 

 

 

 

 

 

 

 

Turn on the gas

 

Does LED on the

 

Is the heater properly

Check the micro

 

Replace ignition

 

 

 

valve?

 

ignition module flash

 

grounded?

Amps at the FC-FC+

 

module.

 

 

 

 

 

three times?

Yes

No

terminals of the

Yes

 

 

 

 

 

 

 

 

 

module is it greater

 

 

 

 

 

 

 

 

 

 

than 0.7µA with flame.

 

 

 

 

 

 

 

No

 

Yes

No

 

 

 

 

 

 

 

Replace ignition

 

Correct grounding

Check the terminal on

 

Remove and inspect

 

Check flame sense

Contact factory for

 

 

module.

 

problem.

the flame sense

 

flame sense

 

wire does it have

assistance.

 

 

 

 

 

electrode, is it tight? Yes

electrode. Is it clean

Yes

continuity?

Yes

 

 

 

 

 

 

 

and the ceramic

 

 

 

intact?

No

No

No

Adjust terminal

Repair or replace

Replace flame sense

connection. Restart

flame sense

wire.

troubleshooting.

electrode.

 

–44–

Yes

 

Does the amber light

Does LED on the

stay on until the

ignition module flash

thermostat turns off?

No once?

Check the air intake and vent are there

Yes any blockages?

 

Clean blower wheel.

 

Replace air switch

 

Restart

 

 

 

troubleshooting.

 

 

 

No

 

Yes

 

Remove blower is the

 

Check the pressure

 

 

across the air switch

 

wheel free from dirt

 

 

Yes

during hot running is

No

and dust?

 

 

it higher than the

 

 

 

minimum required?

Repair or replace

Replace blower

jumper check all wire

assembly.

terminals.

 

No

 

 

Yes

Does LED on the

 

Contact factory for

Remove blockage.

ignition module flash

 

assistance.

Restart

three times?

No

 

troubleshooting.

 

 

 

Yes

 

 

 

Check the gas supply

 

Check gas pipe

 

pressure with all the

 

sizing, regulators and

 

heaters on. Does it

No

system supply gas

 

stay above the

 

pressures.

 

minimum required?

 

 

 

No

No

 

No

 

 

Check turbulator, are

Check vent and fresh

 

Remove blower does

the correct number of

air lengths, are they

 

the wheel turn freely?

lengths installed? Yes

within the maximum

Yes

 

 

permissible?

 

 

No

 

 

Yes

Change number of

Replace air plate.

 

Check air plate

turbulators.

 

 

stamped part

 

 

No

numbers. Are they

 

 

 

correct?

Form

Yes

 

 

 

After an initial step

 

Remove burner

Is the heater properly

opening is the

 

casting and check

grounded?

manifold gas

Yes

the orifice. Is it clean

Yes

pressure correct?

 

and free from

 

 

 

blockage?

 

No

 

No

No

Adjust manifold

 

Remove blockage.

Correct grounding

pressure. Restart

 

Restart

problem.

troubleshooting.

 

troubleshooting.

 

Check the micro

 

Contact factory for

 

Amps at the FC-FC+

 

assistance.

 

Yes terminals of the

Yes

 

 

module is it greater

 

 

 

than 0.7µA with flame.

 

 

 

No

 

 

 

Check the terminal on

 

Remove and inspect

Check flame sense

the flame sense

 

flame sense

wire does it have

electrode, is it tight?

Yes

electrode. Is it clean

Yes continuity?

 

 

and the ceramic

 

 

 

intact?

 

Yes

Contact factory for assistance.

Contact factory for assistance.

Yes

#43343330 May 08

Yes

No

No

No

Troubleshoot Ends

Adjust terminal

Repair or replace

Replace flame sense

 

connection. Restart

flame sense

wire.

 

troubleshooting.

electrode.

 

Image 45
Contents Installation and Operation Instructions Table of Contents Installer Responsibility SafetyInstallation Requirements General InformationHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPTS/PTU Packing List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Adding Reflectors Assembly HazardAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Instructions for Pressure Test Gauge Connection Supply PressureManifold Pressure Combination GAS Valve is Factory SET STEP-OPENING GAS Control Valve Electrical ConnectionsTH/W Ignition Module Terminal Designations 24VAC/RPS/W GNDLine Voltage 120V Thermostat Connections Single Heater Line Voltage 120V Thermostat Connections Multiple HeatersLOW Voltage 24V Thermostat Connections Single Heaters Carbon Monoxide Hazard VentingSingle Heater Venting Horizontal Through Sidewall Single Heater Venting Vertical Through the Roof#10 Self-Drill Vent Pipe Screws PTS/PTU Common Vent Diameter Multiple Heater Vertical venting arrangementDirect Outside AIR for Combustion AIR for CombustionVertical Sequence of Operation Lighting and Shutdown InstructionsBurner Component Locations Electric Shock & Explosion Hazard Cleaning and MaintenanceTroubleshooting Guide Form Form #43343330 May Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyTo Check Flame Sensor Circuit Ignition System ChecksIgnition Module Diagnostics Installation DataFasteners Replacement Parts Guide Burner BOXLabels/Manual 22c 22b 22a 40a 17a Description Body Components