Gas-Fired Products PTU Series, PTS Series manual Replacement Parts Guide Burner BOX, Fasteners

Page 51

25.0REPLACEMENT PARTS GUIDE – BURNER BOX

Item

 

 

 

 

No.

Part No.

Description

Qty.

 

 

 

Fasteners

 

 

1

02295040

PHTCS #6-32 x 3/8"

3

 

1a

02266010

Speed Clips (for air inlet plate)

2

 

2

02261030

HHTCS #8-32 x 3/8" (green coated)

1

 

3

02242050

PHTCS #8-32 x 3/8"

5

 

4

02215020

HHMS #8-32 x 3/4"

2

 

5

02167010

Locknut 1/4-20 Keps

5

 

5a

02309000

Eyebolt 1/4-20 x 2”

1

 

6

02167040

Locknut #8-32 Keps

9

 

7

02212020

HWHSMS #8 x 1/2" “B” Point (typical all access panels)

45

 

8

02132020

Rivet 1/8"

14

 

 

 

 

 

 

 

 

Housing Components

 

 

9

44139990

Housing Assembly (welded)

1

 

9a

44140111

Valve Holder Plate

1

 

10

44140000

Access Panel (top)

1

 

11

44140040

Access Panel (hinged)

2

 

11a

02201070

Hinge 1-1/16” x 6”

2

 

12

44140058

Access Panel (LH burner end) –with sight glass-

1

 

13

44140090

Access Panel (RH burner end)

1

 

14

4414006x

Combustion Air Plate (see size requirements in section 5.0)

1

 

 

 

 

 

 

 

 

Burner Components

 

 

15

42700500

Burner, Investment Casting - Machined

1

 

16

44146030

Manifold Support Bracket

1

 

17

44146040

Manifold Support Clamp

1

 

17a

44146050

Manifold Extension Bracket

1

 

18

30703000

Blower Assembly

1

 

19

30632500

Spark Module - Fenwal-24V #35-615935-197

1

 

20

30702010

Flame Sensor #PSE-GF24

1

 

21

30702020

Electrode #PSE-GF25

1

 

22

30281000

Terminal Block #EK-204

1

 

22a

30717000

Terminal Block #EF-10001 (24V thermostat connection)

1

 

22b

30713000

Fuse Holder

1

 

22c

30202000

Fuse 1/4 x 1-1/4” (2 amp)

1

 

23

30279000

Transformer 120v-24V 20VA

1

 

24

02175020

Strain Relief #SR-6P3-4 (ignition cable)

1

 

25

02175060

Strain Relief #SR-2M-1 (flame sensor wire)

1

 

26

30514020

Grommet .250ID #739 (air sensing tube)

1

 

26a

30512020

Split Bushing #2871 (misc. wiring, ignition cable, sensor wire)

2

 

27

30700040

Grommet, Pipe Sealing 1/2" #63595K34

1

 

28

42447000

Sight Glass (1-5/8" square plexiglass)

1

 

29

42744079

Air Sensing Tube Asm. (straight) 1/4"od

1

 

30

42744069

Air Sensing Tube Asm. (90 deg bend) 1/4"

1

 

31

30635030

Cord Connector 1/2” #LPCG50

1

 

32

03988100

Plastic Vacuum Air Tube 10" (P2- to static pressure point)

1

 

33

03988100

Plastic Vacuum Air 10" (P1+ to total pressure point)

1

 

34

43563040

Supply Cord -Flat (SPT-1 18/3 x 72" long)

1

 

35

42709000

Shield, Terminal Block

1

 

36

42395010

Gasket, Blower

1

 

 

 

 

Form #43343330

 

 

–50–

May 08

Image 51
Contents Installation and Operation Instructions Table of Contents General Information SafetyInstaller Responsibility Installation RequirementsHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPTS/PTU Packing List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Adding Reflectors Assembly HazardAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Instructions for Pressure Test Gauge Connection Supply PressureManifold Pressure Combination GAS Valve is Factory SET STEP-OPENING GAS Control Valve Electrical ConnectionsGND Ignition Module Terminal Designations 24VAC/RTH/W PS/WLine Voltage 120V Thermostat Connections Single Heater Line Voltage 120V Thermostat Connections Multiple HeatersLOW Voltage 24V Thermostat Connections Single Heaters Carbon Monoxide Hazard VentingSingle Heater Venting Horizontal Through Sidewall Single Heater Venting Vertical Through the Roof#10 Self-Drill Vent Pipe Screws PTS/PTU Common Vent Diameter Multiple Heater Vertical venting arrangementDirect Outside AIR for Combustion AIR for CombustionVertical Sequence of Operation Lighting and Shutdown InstructionsBurner Component Locations Electric Shock & Explosion Hazard Cleaning and MaintenanceTroubleshooting Guide Form Form #43343330 May Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyTo Check Flame Sensor Circuit Ignition System ChecksIgnition Module Diagnostics Installation DataFasteners Replacement Parts Guide Burner BOXLabels/Manual 22c 22b 22a 40a 17a Description Body Components