Gas-Fired Products PTU Series, PTS Series manual Typical Assembly Overview PTU 40FT Shown

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Typical Assembly Overview

(PTU 40FT Shown)

Typical

Overlap

Turbulator

(See specifications section 5 for required quantities.)

#10 Self-Drill Screws

(2 each)

Reflector

		U-Bend
		Tube Coupling
		(Typical each tube joint.)
		#10 Self-Drill Screws
	13” Tube Support Brk.	(Typical all tube supports,
	13” Tube Support Brk.	tube couplings and flue
	with U-Bolt Clamp	tube couplings and flue
	with U-Bolt Clamp	terminal.)
	& 5/16" Hex Nuts	terminal.)
	& 5/16" Hex Nuts
	Wire Hanger

Flue		31” Tube Support Brk.
Terminal		31” Tube Support Brk.
Terminal		with U-Bolt Clamp
	Gasket	& 5/16" Hex Nuts
	Gasket

4"OD x 10Ft. Tube See section 7

for required tubes.

Burner Box	Mounting Flange
	24	Hole for Aluminized Steel Tubes
	6	Hole for Alumi-Therm Steel Tubes

8’ - 10’

8’ - 9’ ¼”

Maximum 6” distance from burner box to the tube support/hanger bracket.

Burner Box

Suspension

Chain

6 hanging points to be used for suspension for a typical 40ft long system. There must be two hanging points on the first tube and one on each of the other tubes

	Form #43343330
–16–	May 08

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Contents Installation and Operation Instructions Table of Contents Installer Responsibility SafetyInstallation Requirements General InformationHigh Altitude For Canada onlyPTS/PTU Minimum Clearances to CombustiblesMinimum Clearances to Combustibles Packing List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Adding Reflectors Assembly HazardAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Manifold Pressure Combination GAS Valve is Factory SET Instructions for Pressure Test Gauge ConnectionSupply Pressure STEP-OPENING GAS Control Valve Electrical ConnectionsTH/W Ignition Module Terminal Designations 24VAC/RPS/W GNDLOW Voltage 24V Thermostat Connections Single Heaters Line Voltage 120V Thermostat Connections Single HeaterLine Voltage 120V Thermostat Connections Multiple Heaters Carbon Monoxide Hazard VentingSingle Heater Venting Horizontal Through Sidewall Single Heater Venting Vertical Through the Roof#10 Self-Drill Vent Pipe Screws PTS/PTU Common Vent Diameter Multiple Heater Vertical venting arrangementDirect Outside AIR for Combustion AIR for CombustionVertical Sequence of Operation Lighting and Shutdown InstructionsBurner Component Locations Electric Shock & Explosion Hazard Cleaning and MaintenanceTroubleshooting Guide Form Form #43343330 May Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyTo Check Flame Sensor Circuit Ignition System ChecksIgnition Module Diagnostics Installation DataFasteners Replacement Parts Guide Burner BOXLabels/Manual 22c 22b 22a 40a 17a Description Body Components