Gas-Fired Products PTU Series, PTS Series Ignition System Checks, To Check Flame Sensor Circuit

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1.Open hinged access panel.

2.Add tubing to connect the air switch tubing P1 + and P2 - with the connector tees and the probes P1+ and P2+.

3.Connect plastic tubing of a digital or inclined water manometer with a 0-2” scale onto the connector tees.

4.Turn heater on and wait until blower motor is activated.

5.Observe air pressure from manometer. This should be higher than the set point indicated below for correct operation.

Model

Operating Pressure

PTS/U 40

0.98” W.C. Hot

PTS/U 50

0.98” W.C. Hot

PTS/U 75

0.70” W.C. Hot

PTS/U 100

0.70” W.C. Hot

PTS/U 125

0.39” W.C. Hot

PTS/U 150

0.39” W.C. Hot

PTS/U 175

0.39” W.C. Hot

PTS/U 200

0.39” W.C. Hot

All pressures are with the heater in operation for at least 15 minutes.

23.4) IGNITION SYSTEM CHECKS

TO CHECK FLAME SENSOR CIRCUIT.

Flame current is the current which passes through the flame from the sensor to ground. The minimum flame current necessary to keep the system from lockout is 0.7 microamps.

a)Turn off heater at thermostat.

b)Connect a meter (dc microammeter scale) in series with the ground lead as shown in the diagram. Connect the meter as follows:

Connect the black (negative) meter lead to the electronic control FC- terminal. Connect the red (positive) meter lead to the electronic control FC+ terminal.

c)Restart the system and read the meter. The flame sensor current must be steady and measure at least 0.7 microamps.

d)If the meter reads less than the minimum or if reading is unsteady:

Make sure burner flame is capable of providing a good rectification signal.

Make sure fasteners securing igniter/sensor are tightened to assure correct positions. DO NOT relocate igniter/sensor.

Check for excessive (over 1000ºF) temperature at ceramic insulator on flame sensor. Excessive temperature can cause short to ground. DO NOT relocate igniter/sensor.

Check for cracked ceramic insulator, which can cause short to ground, and replace sensor if necessary. Make sure that electrical connections are clean and tight. Replace damaged wire.

e)If the meter reads below “0” on the scale, meter leads are reversed. Disconnect power and reconnect meter leads for proper polarity.

f)Remove microammeter. Return system to normal operation.

 

Form #43343330

–48–

May 08

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Contents Installation and Operation Instructions Table of Contents Installer Responsibility SafetyInstallation Requirements General InformationHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPTS/PTU Packing List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Adding Reflectors Assembly HazardAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Supply Pressure Instructions for Pressure Test Gauge ConnectionManifold Pressure Combination GAS Valve is Factory SET STEP-OPENING GAS Control Valve Electrical ConnectionsTH/W Ignition Module Terminal Designations 24VAC/RPS/W GNDLine Voltage 120V Thermostat Connections Multiple Heaters Line Voltage 120V Thermostat Connections Single HeaterLOW Voltage 24V Thermostat Connections Single Heaters Carbon Monoxide Hazard VentingSingle Heater Venting Horizontal Through Sidewall Single Heater Venting Vertical Through the Roof#10 Self-Drill Vent Pipe Screws PTS/PTU Common Vent Diameter Multiple Heater Vertical venting arrangementDirect Outside AIR for Combustion AIR for CombustionVertical Sequence of Operation Lighting and Shutdown InstructionsBurner Component Locations Electric Shock & Explosion Hazard Cleaning and MaintenanceTroubleshooting Guide Form Form #43343330 May Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyTo Check Flame Sensor Circuit Ignition System ChecksIgnition Module Diagnostics Installation DataFasteners Replacement Parts Guide Burner BOXLabels/Manual 22c 22b 22a 40a 17a Description Body Components