Johnson Controls TG9S'MP UIM-H-0712, Supply Voltage Connections, Input, Output, Afue, Blower

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Input

364861-UIM-H-0712

Table 6: Ratings & Physical / Electrical Data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input

Output

Nominal

AFUE

Air Temp. Rise

Max. Outlet

Blower

Blower

Max

Total Unit

Min. wire Size

 

 

 

 

Airflow

%

 

 

Air Temp

 

 

Size

Over-Current

Amps

(awg) @ 75 ft

MBH

kW

MBH

kW

CFM

m3/min

°F

°C

°F

°C

HP

Amps

Protect

one way

 

 

 

40

11.7

38

11.1

800

22.7

95.5

30-60

17-33

160

71.1

1/3

4.8

11x8

15

8.0

14

60

17.6

57

16.7

1000

28.3

95.5

30-60

19-36

160

71.1

1/2

7.07

11x8

15

10.0

14

60

17.6

57

16.7

1200

34.0

95.5

30-60

19-36

160

71.1

1/2

7.07

11x8

15

10.0

14

80

23.4

76

22.3

1200

34.0

95.5

35-65

19-36

165

73.9

1/2

7.07

11x8

15

10.0

14

80

23.4

76

22.3

1600

45.3

95.5

35-65

19-36

165

73.9

3/4

8.8

11x10

15

11.5

14

80

23.4

76

22.3

2200

62.3

95.5

35-65

19-36

165

73.9

1

14.5

11x11

20

17.0

12

100

29.3

95

27.8

1600

45.3

95.5

35-65

19-36

165

73.9

3/4

8.8

11x10

15

11.5

14

100

29.3

95

27.8

2000

56.6

95.5

35-65

19-36

165

73.9

1

14.5

11x11

20

17.0

12

120

35.1

114

33.4

1600

45.3

95.5

40-70

22-39

170

76.7

3/4

8.8

11x10

15

11.5

14

120

35.1

114

33.4

2000

56.6

95.5

35-65

19-36

165

73.9

1

14.5

11x11

20

17.0

12

130

38.1

123.5

36.2

2000

56.6

95.5

45-75

28-44

175

79.4

1

14.5

11x11

20

17.0

12

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.

Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water.

SUPPLY VOLTAGE CONNECTIONS

Junction

Box

Connect ground lead to screw

Electrical Entry Output

L1-Hot BLK

Neutral WHT

FIGURE 17: Electrical Wiring

1.Provide a power supply separate from all other circuits. Install over- current protection and disconnect switch per local/national electrical codes. The switch should be close to the unit for convenience in servicing. With the disconnect or fused switch in the OFF position, check all wiring against the unit wiring label. Refer to the wiring dia- gram in this instruction.

2.Remove the wiring box cover screws. Route all power wiring through a conduit connector or other proper bushing that has been installed into the unit opening and the junction box. In the junction box there is a black wire, a white wire and a green ground screw. Connect the power supply as shown on the unit’s wiring label on the inside of the blower compartment door or the wiring schematic in this section. Connect the black wire to L1 (hot) from the power supply. Connect the white wired to neutral. Connect the ground wire (installer-supplied) to the green (equipment ground) screw. An alternate wiring method is to use a field-provided 2” (5.1 cm) x 4” (10.2 cm) box and cover on the outside of the furnace. Route the furnace leads into the box using a protective bushing where the wires pass through the furnace panel. After making the wiring con- nections replace the wiring box cover and screws. Refer to Figure 17.

3.The furnace's control system requires correct polarity of the power supply and a proper ground connection. Refer to Figure 17.

The power connection leads and wiring box may be relocated to the left side of the furnace. Remove the screws and cut wire tie holding excess wiring. Reposition on the left side of the furnace and fasten using holes provided.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that come with the thermostat. With the thermostat set in the OFF position and the main electrical source disconnected, connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module, as shown in Figure 17. Electronic thermo- stats may require the common wire to be connected. Apply strain relief to thermostat wires passing through cabinet. If air conditioning equip- ment is installed, use thermostat wiring to connect the Y and C termi- nals on the furnace control board to the proper wires on the condensing unit (unit outside).

Set the heat anticipator in the room thermostat to 0.4 amps. Setting it lower will cause short cycles. Setting it higher will cause the room temperature to exceed the set points.

Some electronic thermostats do not have adjustable heat anticipa- tors. They should be set to six cycles per hour. Follow the thermostat manufacturer's instructions.

The 24-volt, 40 VA transformer is sized for the furnace components only, and should not be connected to power auxiliary devices such as humidifiers, air cleaners, etc. The transformer may provide power for an air conditioning unit contactor.

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Johnson Controls Unitary Products

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Contents INSTALLATION MANUAL RESIDENTIAL GAS FURNACEMODELS TG9S*MP, GG9S*MP 95.5% AFUE Single Stage Multi-positionSECTION I SAFETY SPECIFIC SAFETY RULES AND PRECAUTIONSSAFETY REQUIREMENTS 364861-UIM-H-0712STEP 1 - Safety STEP 2 - General InstallationSTEP 6 - Gas Piping and Gas Pipe Pressure Testing 364861-UIM-H-0712Clearances for access/service Installation in a residential garage364861-UIM-H-0712 INSPECTIONFLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOW The duct system’s design and installation mustinstalled SECTION II DUCTWORKCOIL INSTALLATION COIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILSFURNACE ASSEMBLY - MC & FC SERIES COILS COIL FLANGE INSTALLATIONDOWNFLOW DUCT CONNECTORS COIL / FURNACE ASSEMBLY - HC SERIES COILSBOTTOM RETURN AND ATTIC INSTALLATIONS DIMENSION “C” INCHATTIC INSTALLATION SUSPENDED FURNACE / CRAWL SPACE INSTALLATION364861-UIM-H-0712 DOWNFLOW APPLICATIONFILTER INSTALLATION FIGURE 13 DimensionsCabinet Dimensions Inches attempt to install filters inside the furnaceDANGER GAS SAFETYGAS PIPING INSTALLATION SECTION IV GAS PIPINGSECTION V ELECTRICAL POWER HIGH ALTITUDE PRESSURE SWITCH CONVERSIONELECTRICAL POWER CONNECTIONS DANGERLOW VOLTAGE CONTROL WIRING CONNECTIONS 364861-UIM-H-0712SUPPLY VOLTAGE CONNECTIONS InputAC 5D 364861-UIM-H-0712Johnson Controls Unitary Products HP 2C Single Stage Heat Pump - Single Stage PSC Furnace364861-UIM-H-0712 ACCESSORY CONNECTIONS ELECTRONIC AIR CLEANER CONNECTIONSECTION VI TWINNING AND STAGING 364861-UIM-H-0712364861-UIM-H-0712 Twinning OperationStaging Operation STAGING364861-UIM-H-0712 CONDENSATE DRAIN TERMINATIONJohnson Controls Unitary Products Open Stand Pipe Anti-siphonair vent 5” Min Teepressure switch hose 1 pressure switchhoseINDUCER ROTATED FOR RIGHT SIDE VENTING UPFLOWAIRFLOW AIRFLOW DOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTINGDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING HORIZONTAL - LEFT INDUCER ROTATED HORIZONTAL - LEFTINDUCER AS RECEIVED Except for 130K Model AIRFLOWMove pressure switch hose to this position 1Move pressure switch hose to this positionHORIZONTAL - RIGHT INDUCER ROTATED HORIZONTAL - RIGHTCOMBUSTION AIR AND VENT SAFETY SECTION VIII COMBUSTION AIR AND VENT SYSTEM364861-UIM-H-0712 COMBUSTION AIR/VENT PIPE SIZINGCOMBUSTION AIR AND VENT PIPING ASSEMBLY FIGURE 29 DimensionsElbow A Dimension 364861-UIM-H-0712Canadian Installations1,3 US Installation2,3364861-UIM-H-0712 VENT CLEARANCES364861-UIM-H-0712 VENT SYSTEMVENT APPLICATIONS AND TERMINATION VENTING MULTIPLE UNITS364861-UIM-H-0712 DOWNWARD VENTINGCOMBUSTION AIR SUPPLY Outdoor Combustion Air364861-UIM-H-0712 Ambient Combustion Air SupplyDampers, Louvers and Grilles Canada Only Combustion Air Source From Outdoors364861-UIM-H-0712 Air Supply Openings and DuctsVentilated Combustion Air Ventilated Combustion Air TerminationSECTION IX START-UPAND ADJUSTMENTS Specially Engineered Installations364861-UIM-H-0712 VENT BLOWER ROTATION364861-UIM-H-0712 IGNITION SYSTEM SEQUENCECALCULATING THE FURNACE INPUT NAT. GAS HOT SURFACE IGNITION SYSTEM364861-UIM-H-0712 Johnson Controls Unitary Products1 Revolution 1 Cu FtADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATE 364861-UIM-H-0712Read the inlet gas pressure Read the manifold gas pressureADJUSTMENT OF TEMPERATURE RISE ADJUSTMENT OF FAN CONTROL SETTINGSDANGER 364861-UIM-H-0712364861-UIM-H-0712 Bottom Airflow Data SCFM364861-UIM-H-0712 Johnson Controls Unitary ProductsSECTION X SAFETY CONTROLS SECTION XI NORMAL OPERATION AND DIAGNOSTICSBLOWER DOOR SAFETY SWITCH ROLLOUT SWITCH CONTROLSFURNACE CONTROL DIAGNOSTICS 364861-UIM-H-0712Johnson Controls Unitary Products SECTION XII REPLACEMENT PARTS LIST REPLACEMENT PART CONTACT INFORMATIONDIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL 364861-UIM-H-0712Wiring Diagram - 95% Single-StageFurnace SECTION XIII WIRINGDIAGRAM Johnson Controls Unitary ProductsYork International Corp 5005 York Drive Norman, OK