Johnson Controls TG9S'MP UIM-H-0712, Air Supply Openings and Ducts, Ventilated Combustion Air

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364861-UIM-H-0712

364861-UIM-H-0712

 

 

 

 

 

 

 

 

 

 

 

Gas

 

 

Gas

 

 

 

Gas

 

 

 

Vent

 

 

 

 

 

 

Gable

 

 

Gable

Vent

 

 

 

Vent

 

 

 

 

 

 

 

 

Vent

 

 

 

Vent

 

 

 

 

 

 

 

Ventilated

 

 

Ventilated

 

 

 

 

 

 

 

Attic

 

 

 

 

 

 

 

 

Optional

 

 

Attic

 

 

 

 

 

 

Top Above

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inlet (a)

 

 

Top Above

 

 

 

 

 

 

Insulation

 

 

 

 

 

 

 

 

 

 

 

Insulation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Soffit

Outlet

 

 

 

 

 

 

 

 

 

Vent

Air (a)

 

Soffit

 

 

 

Outlet

 

 

Outlet

 

 

 

Vent

 

 

 

Air (b)

 

 

Air (a)

 

 

 

 

 

 

 

 

 

 

Gas

Furnace

 

 

 

 

 

 

 

 

 

Water

 

Gas

Furnace

 

 

Gas

Furnace

 

 

Heater

 

 

 

 

 

 

Water

 

 

 

 

 

 

 

Water

 

 

 

 

 

 

 

 

 

Inlet

Heater

 

 

 

 

 

Inlet

Inlet

Heater

Inlet

 

Ventilated

Air (b)

 

 

 

 

Air (a)

Air (b)

 

 

Air (a)

 

Crawl Space

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 39: Outside and Ambient Combustion Air

Air Supply Openings and Ducts

1.An opening may be used in lieu of a duct to provide to provide the outside air supply to an appliance unless otherwise permitted by the authority having jurisdiction. The opening shall be located within 12” (30.5 cm) horizontally from, the burner level of the appliance. Refer to “AIR SOURCE FROM OUTDOORS AND VENT AND SUPPLY AIR SAFETY CHECK” in these instructions for additional information and safety check procedure.

2.The duct shall be either metal, or a material meeting the class 1 requirements of CAN4-S110 Standard for Air Ducts.

3.The duct shall be least the same cross-sectional area as the free area of the air supply inlet opening to which it connects.

4.The duct shall terminate within 12” (30.5 cm) above, and within 24” (61 cm) horizontally from, the burner level of the appliance hav- ing the largest input.

5.A square or rectangular shaped duct shall only be used when the required free area of the supply opening is 9 in2 (58.06 cm2) or larger. When a square or rectangular duct is used, its small dimen- sion shall not be less than 3” (7.6 cm).

6.An air inlet supply from outdoors shall be equipped with a means to prevent the direct entry of rain and wind. Such means shall not reduce the required free area of the air supply opening.

7.An air supply inlet opening from the outdoors shall be located not less than 12” (30.5 cm) above the outside grade level.

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in “AIR SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air for Combustion and Ventilation of the National Fuel Gas Code, ANSI Z223.1 (latest edition). This type installation requires two properly sized pipes. One brings combustion air from a properly ventilated attic space or crawl space and a second pipe that extends from the furnace vent connection (top right of unit) to the exterior of the building. Refer to Table 7 for intake pipe sizing, allowable length and elbow usage. Follow all notes, procedures and required materials in the "COMBUSTION AIR/VENT PIPE SIZING" section in these instructions when installing the combustion air pipe from the unit and into a ventilated attic space or crawl space. DO NOT terminate vent pipe in an Attic or Crawl Space.

Ventilated Combustion Air Termination

Refer to Figure 39 for required attic termination for the combustion air intake pipe. For attic termination, use two 90 elbows with the open end in a downward position. Be sure to maintain 12” (30.5 cm) clearance above any insulation, flooring or other material.

A crawl space combustion air installation consists of a straight pipe from the PVC coupling on the burner box that extends into the crawl space and terminates with a 1/4” (6.4 mm) mesh screen and no elbows.

Combustion Air Source from Outdoors

1.Two permanent openings, one within 12” (30.5 cm) of the top and one within 12” (30.5 cm) of bottom of the confined space, Two per- manent openings, shall communicate directly or by means of ducts with the outdoors, crawl spaces or attic spaces.

2.One permanent openings, commencing within 12” (30.5 cm) of the top of the enclosure shall be permitted where the equipment has clearances of at least 1” (2.54 cm) from the sides and back and 6” (15.2 cm) from the front of the appliance. The opening shall com- municate directly with the outdoors and shall have a minimum free area of:

a.1 square inch per 3000 BTU per hour (322 cm2 per 0.879 kW) of the total input rating of all equipment located in the enclosure.

b.Not less than the sum of all vent connectors in the confined space.

3.The duct shall be least the same cross-sectional area as the free area of the air supply inlet opening to which it connects.

4.The blocking effects of louvers, grilles and screens must be given consideration in calculating free area. If the free area of a specific louver or grille is not known. Refer to Table 11.

12” minimum between bottom of air intake and any material below.

12” Min.

FIGURE 40: Attic and Crawl Space Combustion Air Termination

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Johnson Controls Unitary Products

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Contents INSTALLATION MANUAL RESIDENTIAL GAS FURNACEMODELS TG9S*MP, GG9S*MP 95.5% AFUE Single Stage Multi-positionSECTION I SAFETY SPECIFIC SAFETY RULES AND PRECAUTIONSSAFETY REQUIREMENTS 364861-UIM-H-0712STEP 1 - Safety STEP 2 - General InstallationSTEP 6 - Gas Piping and Gas Pipe Pressure Testing 364861-UIM-H-0712Clearances for access/service Installation in a residential garage364861-UIM-H-0712 INSPECTIONFLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOW The duct system’s design and installation mustinstalled SECTION II DUCTWORKCOIL INSTALLATION COIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILSFURNACE ASSEMBLY - MC & FC SERIES COILS COIL FLANGE INSTALLATIONDOWNFLOW DUCT CONNECTORS COIL / FURNACE ASSEMBLY - HC SERIES COILSBOTTOM RETURN AND ATTIC INSTALLATIONS DIMENSION “C” INCHATTIC INSTALLATION SUSPENDED FURNACE / CRAWL SPACE INSTALLATION364861-UIM-H-0712 DOWNFLOW APPLICATIONFILTER INSTALLATION FIGURE 13 DimensionsCabinet Dimensions Inches attempt to install filters inside the furnaceDANGER GAS SAFETYGAS PIPING INSTALLATION SECTION IV GAS PIPINGSECTION V ELECTRICAL POWER HIGH ALTITUDE PRESSURE SWITCH CONVERSIONELECTRICAL POWER CONNECTIONS DANGERLOW VOLTAGE CONTROL WIRING CONNECTIONS 364861-UIM-H-0712SUPPLY VOLTAGE CONNECTIONS Input364861-UIM-H-0712 AC 5DJohnson Controls Unitary Products Single Stage Heat Pump - Single Stage PSC Furnace HP 2C364861-UIM-H-0712 ACCESSORY CONNECTIONS ELECTRONIC AIR CLEANER CONNECTIONSECTION VI TWINNING AND STAGING 364861-UIM-H-0712364861-UIM-H-0712 Twinning OperationStaging Operation STAGING364861-UIM-H-0712 CONDENSATE DRAIN TERMINATIONJohnson Controls Unitary Products Open Stand Pipe Anti-siphonair vent 5” Min Teepressure switch hose 1 pressure switchhoseINDUCER ROTATED FOR RIGHT SIDE VENTING UPFLOWDOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTING AIRFLOW AIRFLOWDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING HORIZONTAL - LEFT INDUCER ROTATED HORIZONTAL - LEFTINDUCER AS RECEIVED Except for 130K Model AIRFLOWMove pressure switch hose to this position 1Move pressure switch hose to this positionHORIZONTAL - RIGHT INDUCER ROTATED HORIZONTAL - RIGHTCOMBUSTION AIR AND VENT SAFETY SECTION VIII COMBUSTION AIR AND VENT SYSTEM364861-UIM-H-0712 COMBUSTION AIR/VENT PIPE SIZINGCOMBUSTION AIR AND VENT PIPING ASSEMBLY FIGURE 29 DimensionsElbow A Dimension 364861-UIM-H-0712Canadian Installations1,3 US Installation2,3364861-UIM-H-0712 VENT CLEARANCES364861-UIM-H-0712 VENT SYSTEMVENT APPLICATIONS AND TERMINATION VENTING MULTIPLE UNITS364861-UIM-H-0712 DOWNWARD VENTINGCOMBUSTION AIR SUPPLY Outdoor Combustion Air364861-UIM-H-0712 Ambient Combustion Air SupplyDampers, Louvers and Grilles Canada Only Combustion Air Source From Outdoors364861-UIM-H-0712 Air Supply Openings and DuctsVentilated Combustion Air Ventilated Combustion Air TerminationSECTION IX START-UPAND ADJUSTMENTS Specially Engineered Installations364861-UIM-H-0712 VENT BLOWER ROTATION364861-UIM-H-0712 IGNITION SYSTEM SEQUENCECALCULATING THE FURNACE INPUT NAT. GAS HOT SURFACE IGNITION SYSTEM364861-UIM-H-0712 Johnson Controls Unitary Products1 Revolution 1 Cu FtADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATE 364861-UIM-H-0712Read the inlet gas pressure Read the manifold gas pressureADJUSTMENT OF TEMPERATURE RISE ADJUSTMENT OF FAN CONTROL SETTINGSDANGER 364861-UIM-H-0712364861-UIM-H-0712 Bottom Airflow Data SCFM364861-UIM-H-0712 Johnson Controls Unitary ProductsSECTION X SAFETY CONTROLS SECTION XI NORMAL OPERATION AND DIAGNOSTICSBLOWER DOOR SAFETY SWITCH ROLLOUT SWITCH CONTROLS364861-UIM-H-0712 FURNACE CONTROL DIAGNOSTICSJohnson Controls Unitary Products SECTION XII REPLACEMENT PARTS LIST REPLACEMENT PART CONTACT INFORMATIONDIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL 364861-UIM-H-0712Wiring Diagram - 95% Single-StageFurnace SECTION XIII WIRINGDIAGRAM Johnson Controls Unitary ProductsYork International Corp 5005 York Drive Norman, OK