Johnson Controls GG9S'MP UIM-H-0712, Condensate Drain Termination, To Open Or Vented Drain

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Open Stand Pipe (Anti-siphon air vent)

364861-UIM-H-0712

The furnace, evaporator coil, and humidifier drains may be combined and drained together. The evaporator coil drain may have an exter- nal, field-supplied trap prior to the furnace drain connection to prevent conditioned air leakage. All drain connections (furnace, evaporator coil, or humidifier) must be terminated into an open or vented drain as close to the respective equipment as possible. Regular maintenance is required on condensate drainage system.

Condensate must be disposed of properly. Follow local plumbing

or wastewater codes. The drain line must maintain a 1/4" per foot (20 mm/m) downward slope to the drain.

If an external vent tee is being installed, then it must have its own condensate trap before it is disposed into an open or vented drain.

This is not to be considered as a second trap as referenced else- where in this document.

Open Stand Pipe (Anti-siphon air vent)

5” Min.

To Open Or Tee

To Open Or

Vented Drain

FIGURE 23: Typical. Condensate drain, vertical installation

The condensate will flow to the drain better if an open stand pipe is installed in the drain line. See Figure 23.

If evaporator coil or humidifier drains are combined with the furnace drain, then the open stand pipe could be raised higher, above the 5” minimum.

NOTICE

A loop has been added to the pressure switch vacuum hose. How- ever, ensure that all pressure switch hoses are routed such that they prevent any condensate from entering the pressure switch.

It is possible for condensation to form inside the combustion air (intake) pipe in the summer months if significant length of combustion air pipe passes through conditioned space. This problem can be averted by the addition of a simple drain tee, or a drain tee with a drain on the combustion air pipe as close to the furnace as possible, as shown in Figure 24. This is true for all long horizontal venting in any furnace configuration. This will prevent the condensate from entering the furnace.

 Exhaust Pipe Exhaust Pipe

 Tee with Drain TrapCombustion Air Pipe

CONDENSATE DRAIN TERMINATION Tee with Drain Trap

Manual backgroundTrap

Manual background Connect to Drain

FIGURE 24: Typical. Combustion Pipe Drain Tee

CONDENSATE DRAIN TERMINATION

A condensate sump pump MUST be used if required by local codes, or if no indoor floor drain is available. The condensate sump pump must be approved for use with acidic condensate.

DO NOT terminate the condensate drain in a chimney, or where the drain line may freeze. If the drain line will be exposed to temperatures below freezing, adequate measures must be taken to prevent the drain line from freezing. Failure to provide proper protection from freezing can result in improper operation or damage to the equipment and possible property damage. When exposed to temperatures below freezing, use of a 3 to 6 watt per foot at 115 VAC, 40°F (4.4°C) self-regulating, shielded and waterproof heat tape is recommended on the drain line outside the furnace.

DO NOT trap the drain line at any other location than at the conden- sate drain trap supplied with the furnace.

Liquid anti-freeze will cause damage to internal plastic parts of this furnace. DO NOT attempt to winterize the furnace using liquid anti-freeze.

Johnson Controls Unitary Products

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Contents RESIDENTIAL GAS FURNACE INSTALLATION MANUALMODELS TG9S*MP, GG9S*MP 95.5% AFUE Single Stage Multi-positionSPECIFIC SAFETY RULES AND PRECAUTIONS SECTION I SAFETYSAFETY REQUIREMENTS 364861-UIM-H-0712STEP 2 - General Installation STEP 1 - SafetySTEP 6 - Gas Piping and Gas Pipe Pressure Testing 364861-UIM-H-0712Installation in a residential garage Clearances for access/service364861-UIM-H-0712 INSPECTIONThe duct system’s design and installation must FLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOWinstalled SECTION II DUCTWORKCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILS COIL INSTALLATIONFURNACE ASSEMBLY - MC & FC SERIES COILS COIL FLANGE INSTALLATIONCOIL / FURNACE ASSEMBLY - HC SERIES COILS DOWNFLOW DUCT CONNECTORSBOTTOM RETURN AND ATTIC INSTALLATIONS DIMENSION “C” INCHSUSPENDED FURNACE / CRAWL SPACE INSTALLATION ATTIC INSTALLATION364861-UIM-H-0712 DOWNFLOW APPLICATIONFIGURE 13 Dimensions FILTER INSTALLATIONCabinet Dimensions Inches attempt to install filters inside the furnaceGAS SAFETY DANGERGAS PIPING INSTALLATION SECTION IV GAS PIPINGHIGH ALTITUDE PRESSURE SWITCH CONVERSION SECTION V ELECTRICAL POWERELECTRICAL POWER CONNECTIONS DANGER364861-UIM-H-0712 LOW VOLTAGE CONTROL WIRING CONNECTIONSSUPPLY VOLTAGE CONNECTIONS InputJohnson Controls Unitary Products AC 5D364861-UIM-H-0712 364861-UIM-H-0712 HP 2CSingle Stage Heat Pump - Single Stage PSC Furnace ELECTRONIC AIR CLEANER CONNECTION ACCESSORY CONNECTIONSSECTION VI TWINNING AND STAGING 364861-UIM-H-0712Twinning Operation 364861-UIM-H-0712Staging Operation STAGINGCONDENSATE DRAIN TERMINATION 364861-UIM-H-0712Johnson Controls Unitary Products Open Stand Pipe Anti-siphonair vent 5” Min Tee1 pressure switchhose pressure switch hoseINDUCER ROTATED FOR RIGHT SIDE VENTING UPFLOWDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING AIRFLOW AIRFLOWDOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTING HORIZONTAL - LEFT HORIZONTAL - LEFT INDUCER ROTATEDINDUCER AS RECEIVED Except for 130K Model AIRFLOW1Move pressure switch hose to this position Move pressure switch hose to this positionHORIZONTAL - RIGHT INDUCER ROTATED HORIZONTAL - RIGHTSECTION VIII COMBUSTION AIR AND VENT SYSTEM COMBUSTION AIR AND VENT SAFETY364861-UIM-H-0712 COMBUSTION AIR/VENT PIPE SIZINGFIGURE 29 Dimensions COMBUSTION AIR AND VENT PIPING ASSEMBLYElbow A Dimension 364861-UIM-H-0712US Installation2,3 Canadian Installations1,3364861-UIM-H-0712 VENT CLEARANCESVENT SYSTEM 364861-UIM-H-0712VENT APPLICATIONS AND TERMINATION VENTING MULTIPLE UNITSDOWNWARD VENTING 364861-UIM-H-0712COMBUSTION AIR SUPPLY Outdoor Combustion AirAmbient Combustion Air Supply 364861-UIM-H-0712Dampers, Louvers and Grilles Canada Only Combustion Air Source From OutdoorsAir Supply Openings and Ducts 364861-UIM-H-0712Ventilated Combustion Air Ventilated Combustion Air TerminationSpecially Engineered Installations SECTION IX START-UPAND ADJUSTMENTS364861-UIM-H-0712 VENT BLOWER ROTATIONIGNITION SYSTEM SEQUENCE 364861-UIM-H-0712CALCULATING THE FURNACE INPUT NAT. GAS HOT SURFACE IGNITION SYSTEMJohnson Controls Unitary Products 364861-UIM-H-07121 Revolution 1 Cu Ft364861-UIM-H-0712 ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATERead the inlet gas pressure Read the manifold gas pressureADJUSTMENT OF FAN CONTROL SETTINGS ADJUSTMENT OF TEMPERATURE RISEDANGER 364861-UIM-H-0712Bottom Airflow Data SCFM 364861-UIM-H-0712Johnson Controls Unitary Products 364861-UIM-H-0712SECTION XI NORMAL OPERATION AND DIAGNOSTICS SECTION X SAFETY CONTROLSBLOWER DOOR SAFETY SWITCH ROLLOUT SWITCH CONTROLSJohnson Controls Unitary Products FURNACE CONTROL DIAGNOSTICS364861-UIM-H-0712 REPLACEMENT PART CONTACT INFORMATION SECTION XII REPLACEMENT PARTS LISTDIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL 364861-UIM-H-0712SECTION XIII WIRING Wiring Diagram - 95% Single-StageFurnaceDIAGRAM Johnson Controls Unitary ProductsNorman, OK York International Corp 5005 York Drive