Johnson Controls GG9S'MP, TG9S'MP Danger, UIM-H-0712, Adjustment Of Temperature Rise

Page 33
ADJUSTMENT OF TEMPERATURE RISE

364861-UIM-H-0712

MANIFOLD PRESSURE “U” TUBE CONNECTION

 

OUTLET

 

 

PRESSURE TAP

 

GAS VALVE

1/4” TUBING

 

 

 

 

FLAME

 

 

MAINIFOLD

 

 

PIPE

SENSOR

 

 

 

 

 

 

3.5 IN

 

 

 

WATER

 

 

 

COLUMN

GAS

 

 

GAS

 

U-TUBE

PRESSURE

BURNERS

 

 

MANOMETER

SHOWN

 

 

FIGURE 42: Reading Gas Pressure

After about 5 minutes of operation, determine the furnace temperature rise. Take readings of both the return air and the heated air in the ducts, about six feet (1.8 m) from the furnace where they will not be affected by radiant heat. Increase the blower speed to decrease the temperature rise; decrease the blower speed to increase the rise.

All direct-drive blowers have multi-speed motors. The blower motor speed taps are located on the furnace control board in the blower com- partment. Refer to Figure 42, and the unit-wiring label to change the blower speed. To use the same speed tap for heating and cooling, the heat terminal and cool terminal must be connected using a jumper wire and connected to the desired motor lead. Place all unused motor leads on Park terminals. Two park terminals are provided.

Do not energize more than one motor speed at a time or damage to the motor will result.

ADJUSTMENT OF TEMPERATURE RISE

ADJUSTMENT OF FAN CONTROL SETTINGSManual backgroundDANGER

The temperature rise, or temperature difference between the return air and the supply (heated) air from the furnace, must be within the range shown on the furnace rating plate and within the application limitations shown in Table 6.

The supply air temperature cannot exceed the “Maximum Supply Air Temperature” specified in these instructions and on the furnace rating plate. Under NO circumstances can the furnace be allowed to operate above the Maximum Supply Air Temperature. Operating the furnace above the Maximum Supply Air Temperature will cause pre- mature heat exchanger failure, high levels of Carbon Monoxide, a fire hazard, personal injury, property damage, and/or death.

ADJUSTMENT OF FAN CONTROL SETTINGS

This furnace is equipped with a time-on/time-off heating fan control. The fan on delay is fixed at 30 seconds. The fan off delay has 4 settings (60, 90, 120 and 180 seconds). The fan off delay is factory set to 120 sec- onds. The fan-off setting must be long enough to adequately cool the furnace, but not so long that cold air is blown into the heated space. The fan-off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 42.

Blower Off Delay Timer Adjustment Jumper (in seconds)

TWIN

 

 

 

 

 

 

 

PARK

PARK

180

120

90

60

HI COOL

 

DELAY

BLOWER OFF

 

Y/Y2

 

HEAT

 

 

 

 

W

 

 

 

EAC-H

 

 

 

 

R

 

 

 

 

G

 

 

 

L1

 

 

 

 

C

 

 

 

XFMR

 

 

 

 

 

 

 

 

NEUTRALS

 

 

 

HUM

 

FIGURE 43: Furnace Control Board

Johnson Controls Unitary Products

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Contents RESIDENTIAL GAS FURNACE INSTALLATION MANUALMODELS TG9S*MP, GG9S*MP 95.5% AFUE Single Stage Multi-positionSPECIFIC SAFETY RULES AND PRECAUTIONS SECTION I SAFETYSAFETY REQUIREMENTS 364861-UIM-H-0712STEP 2 - General Installation STEP 1 - SafetySTEP 6 - Gas Piping and Gas Pipe Pressure Testing 364861-UIM-H-0712Installation in a residential garage Clearances for access/service364861-UIM-H-0712 INSPECTIONThe duct system’s design and installation must FLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOWinstalled SECTION II DUCTWORKCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILS COIL INSTALLATIONFURNACE ASSEMBLY - MC & FC SERIES COILS COIL FLANGE INSTALLATIONCOIL / FURNACE ASSEMBLY - HC SERIES COILS DOWNFLOW DUCT CONNECTORSBOTTOM RETURN AND ATTIC INSTALLATIONS DIMENSION “C” INCHSUSPENDED FURNACE / CRAWL SPACE INSTALLATION ATTIC INSTALLATION364861-UIM-H-0712 DOWNFLOW APPLICATIONFIGURE 13 Dimensions FILTER INSTALLATIONCabinet Dimensions Inches attempt to install filters inside the furnaceGAS SAFETY DANGERGAS PIPING INSTALLATION SECTION IV GAS PIPINGHIGH ALTITUDE PRESSURE SWITCH CONVERSION SECTION V ELECTRICAL POWERELECTRICAL POWER CONNECTIONS DANGER364861-UIM-H-0712 LOW VOLTAGE CONTROL WIRING CONNECTIONSSUPPLY VOLTAGE CONNECTIONS InputAC 5D 364861-UIM-H-0712Johnson Controls Unitary Products HP 2C Single Stage Heat Pump - Single Stage PSC Furnace364861-UIM-H-0712 ELECTRONIC AIR CLEANER CONNECTION ACCESSORY CONNECTIONSSECTION VI TWINNING AND STAGING 364861-UIM-H-0712Twinning Operation 364861-UIM-H-0712Staging Operation STAGINGCONDENSATE DRAIN TERMINATION 364861-UIM-H-0712Johnson Controls Unitary Products Open Stand Pipe Anti-siphonair vent 5” Min Tee1 pressure switchhose pressure switch hoseINDUCER ROTATED FOR RIGHT SIDE VENTING UPFLOWAIRFLOW AIRFLOW DOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTINGDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING HORIZONTAL - LEFT HORIZONTAL - LEFT INDUCER ROTATEDINDUCER AS RECEIVED Except for 130K Model AIRFLOW1Move pressure switch hose to this position Move pressure switch hose to this positionHORIZONTAL - RIGHT INDUCER ROTATED HORIZONTAL - RIGHTSECTION VIII COMBUSTION AIR AND VENT SYSTEM COMBUSTION AIR AND VENT SAFETY364861-UIM-H-0712 COMBUSTION AIR/VENT PIPE SIZINGFIGURE 29 Dimensions COMBUSTION AIR AND VENT PIPING ASSEMBLYElbow A Dimension 364861-UIM-H-0712US Installation2,3 Canadian Installations1,3364861-UIM-H-0712 VENT CLEARANCESVENT SYSTEM 364861-UIM-H-0712VENT APPLICATIONS AND TERMINATION VENTING MULTIPLE UNITSDOWNWARD VENTING 364861-UIM-H-0712COMBUSTION AIR SUPPLY Outdoor Combustion AirAmbient Combustion Air Supply 364861-UIM-H-0712Dampers, Louvers and Grilles Canada Only Combustion Air Source From OutdoorsAir Supply Openings and Ducts 364861-UIM-H-0712Ventilated Combustion Air Ventilated Combustion Air TerminationSpecially Engineered Installations SECTION IX START-UPAND ADJUSTMENTS364861-UIM-H-0712 VENT BLOWER ROTATIONIGNITION SYSTEM SEQUENCE 364861-UIM-H-0712CALCULATING THE FURNACE INPUT NAT. GAS HOT SURFACE IGNITION SYSTEMJohnson Controls Unitary Products 364861-UIM-H-07121 Revolution 1 Cu Ft364861-UIM-H-0712 ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATERead the inlet gas pressure Read the manifold gas pressureADJUSTMENT OF FAN CONTROL SETTINGS ADJUSTMENT OF TEMPERATURE RISEDANGER 364861-UIM-H-0712Bottom Airflow Data SCFM 364861-UIM-H-0712Johnson Controls Unitary Products 364861-UIM-H-0712SECTION XI NORMAL OPERATION AND DIAGNOSTICS SECTION X SAFETY CONTROLSBLOWER DOOR SAFETY SWITCH ROLLOUT SWITCH CONTROLSFURNACE CONTROL DIAGNOSTICS 364861-UIM-H-0712Johnson Controls Unitary Products REPLACEMENT PART CONTACT INFORMATION SECTION XII REPLACEMENT PARTS LISTDIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL 364861-UIM-H-0712SECTION XIII WIRING Wiring Diagram - 95% Single-StageFurnaceDIAGRAM Johnson Controls Unitary ProductsNorman, OK York International Corp 5005 York Drive