Johnson Controls TG9S'MP, GG9S'MP UIM-H-0712, Downward Venting, Combustion Air Supply

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DOWNWARD VENTING

364861-UIM-H-0712

VENT

COMBUSTIONCOMBUSTION AIR SUPPLY AIR

Outdoor Combustion Air 2”Combustion Air Intake/Vent Connections

MIN.

FIGURE 34: Double Horizontal Combustion Air Intake and Vent Termination

MIN.Connects to collar on top of burner boxManual backgroundManual backgroundManual backgroundManual background6”Manual background

FIGURE 35: Double Vertical Combustion Air Intake and Vent Termination

DOWNWARD VENTING

In some applications, it may be necessary to run the vent pipe and air intake downwards. If this is to be done, the following rules must be fol- lowed.

A condensate trap hose must be connected to both the air intake pipe and the vent pipe at the lowest part of the horizontal run.

The condensate drain trap must have a trap of a minimum of six inches.

The total vertical downward distance must not exceed sixteen feet.

The condensate drain hose must be connected to a condensate drain pump, a open or vented drain or into the condensate drain line from the furnace.

The condensate drain lines must not pass through unconditioned spaces where the temperature may fall below freezing.

The condensate drain line must be primed at the initial start-up prior to the start of heating season.

COMBUSTION AIR SUPPLY

All installations must comply with Section 5.3, Air for Combustion and Ventilation of the National Fuel Gas Code, ANSI Z223.1 or Sections 7.2, 7.3 or 7.4 of CAN/CGA B149.1 or .2 Installation Code - latest edi- tions.

This furnace is certified to be installed with one of three possible com- bustion air intake configurations.

1.OUTDOOR COMBUSTION AIR: This is a direct vent configuration where the combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the furnace and is terminated in the same atmospheric zone as the vent. This type of installation is approved on all models. Refer to Figure 36.

2.AMBIENT COMBUSTION AIR: Combustion air is supplied from the area surrounding the furnace through openings in the furnace casing. The combustion air and the vent pipes are not terminated in the same atmospheric zone. Refer to Figure 31 for vent termina- tions. Refer to "Ambient Combustion Air Supply" for proper installa- tion. Refer to Figure 27.

3.VENTILATED COMBUSTION AIR: Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated attic or crawl space. The combustion air and the vent pipes are not termi- nated in the same atmospheric zone. Refer to Figure 39 for attic and crawl space termination. Only the combustion air intake may terminate in the attic. The vent must terminate outside.

Outdoor Combustion Air

Combustion Air Intake/Vent Connections

This installation requires combustion air to be brought in from outdoors. This requires a properly sized pipe (Shown in Figure 36) that will bring air in from the outdoors to the furnace combustion air intake collar on the burner box. The second pipe (Shown in Figure 36) is the furnace vent pipe.

NOTICE

An optional plastic birdscreen is shipped in the loose parts bag with every furnace. This may be installed in the intake collar to prevent any small objects from entering the furnace.

The combustion air intake pipe should be located either through the wall (horizontal or side vent) or through the roof (vertical vent). Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal.

Also, the terminal assembly should be located as far as possible from a swimming pool or a location where swimming pool chemicals might be stored. Be sure the terminal assembly follows the outdoor clearances listed in Section #1 “Outdoor Air Contaminants.”

16’ MAX

6” MIN.

6” MIN.

Connects to collar on top of burner box

Vent pipe cements into socket just above top panel

Or vent pipe may be clamped into outlet of drain coupling

FIGURE 36: Downward Venting

FIGURE 37: Direct Vent Air Intake Connection and Vent Connection

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Johnson Controls Unitary Products

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Contents MODELS TG9S*MP, GG9S*MP INSTALLATION MANUALRESIDENTIAL GAS FURNACE 95.5% AFUE Single Stage Multi-positionSAFETY REQUIREMENTS SECTION I SAFETYSPECIFIC SAFETY RULES AND PRECAUTIONS 364861-UIM-H-0712STEP 6 - Gas Piping and Gas Pipe Pressure Testing STEP 1 - SafetySTEP 2 - General Installation 364861-UIM-H-0712364861-UIM-H-0712 Clearances for access/serviceInstallation in a residential garage INSPECTIONinstalled FLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOWThe duct system’s design and installation must SECTION II DUCTWORKFURNACE ASSEMBLY - MC & FC SERIES COILS COIL INSTALLATIONCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILS COIL FLANGE INSTALLATIONBOTTOM RETURN AND ATTIC INSTALLATIONS DOWNFLOW DUCT CONNECTORSCOIL / FURNACE ASSEMBLY - HC SERIES COILS DIMENSION “C” INCH364861-UIM-H-0712 ATTIC INSTALLATIONSUSPENDED FURNACE / CRAWL SPACE INSTALLATION DOWNFLOW APPLICATIONCabinet Dimensions Inches FILTER INSTALLATIONFIGURE 13 Dimensions attempt to install filters inside the furnaceGAS PIPING INSTALLATION DANGERGAS SAFETY SECTION IV GAS PIPINGELECTRICAL POWER CONNECTIONS SECTION V ELECTRICAL POWERHIGH ALTITUDE PRESSURE SWITCH CONVERSION DANGERSUPPLY VOLTAGE CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS364861-UIM-H-0712 InputJohnson Controls Unitary Products AC 5D364861-UIM-H-0712 364861-UIM-H-0712 HP 2CSingle Stage Heat Pump - Single Stage PSC Furnace SECTION VI TWINNING AND STAGING ACCESSORY CONNECTIONSELECTRONIC AIR CLEANER CONNECTION 364861-UIM-H-0712Staging Operation 364861-UIM-H-0712Twinning Operation STAGINGJohnson Controls Unitary Products 364861-UIM-H-0712CONDENSATE DRAIN TERMINATION Open Stand Pipe Anti-siphonair vent 5” Min TeeINDUCER ROTATED FOR RIGHT SIDE VENTING pressure switch hose1 pressure switchhose UPFLOWDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING AIRFLOW AIRFLOWDOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTING INDUCER AS RECEIVED Except for 130K Model HORIZONTAL - LEFT INDUCER ROTATEDHORIZONTAL - LEFT AIRFLOWHORIZONTAL - RIGHT INDUCER ROTATED Move pressure switch hose to this position1Move pressure switch hose to this position HORIZONTAL - RIGHT364861-UIM-H-0712 COMBUSTION AIR AND VENT SAFETYSECTION VIII COMBUSTION AIR AND VENT SYSTEM COMBUSTION AIR/VENT PIPE SIZINGElbow A Dimension COMBUSTION AIR AND VENT PIPING ASSEMBLYFIGURE 29 Dimensions 364861-UIM-H-0712364861-UIM-H-0712 Canadian Installations1,3US Installation2,3 VENT CLEARANCESVENT APPLICATIONS AND TERMINATION 364861-UIM-H-0712VENT SYSTEM VENTING MULTIPLE UNITSCOMBUSTION AIR SUPPLY 364861-UIM-H-0712DOWNWARD VENTING Outdoor Combustion AirDampers, Louvers and Grilles Canada Only 364861-UIM-H-0712Ambient Combustion Air Supply Combustion Air Source From OutdoorsVentilated Combustion Air 364861-UIM-H-0712Air Supply Openings and Ducts Ventilated Combustion Air Termination364861-UIM-H-0712 SECTION IX START-UPAND ADJUSTMENTSSpecially Engineered Installations VENT BLOWER ROTATIONCALCULATING THE FURNACE INPUT NAT. GAS 364861-UIM-H-0712IGNITION SYSTEM SEQUENCE HOT SURFACE IGNITION SYSTEM1 Revolution 364861-UIM-H-0712Johnson Controls Unitary Products 1 Cu FtRead the inlet gas pressure ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATE364861-UIM-H-0712 Read the manifold gas pressureDANGER ADJUSTMENT OF TEMPERATURE RISEADJUSTMENT OF FAN CONTROL SETTINGS 364861-UIM-H-0712364861-UIM-H-0712 Bottom Airflow Data SCFM364861-UIM-H-0712 Johnson Controls Unitary ProductsBLOWER DOOR SAFETY SWITCH SECTION X SAFETY CONTROLSSECTION XI NORMAL OPERATION AND DIAGNOSTICS ROLLOUT SWITCH CONTROLSJohnson Controls Unitary Products FURNACE CONTROL DIAGNOSTICS364861-UIM-H-0712 DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL SECTION XII REPLACEMENT PARTS LISTREPLACEMENT PART CONTACT INFORMATION 364861-UIM-H-0712DIAGRAM Wiring Diagram - 95% Single-StageFurnaceSECTION XIII WIRING Johnson Controls Unitary ProductsYork International Corp 5005 York Drive Norman, OK