Johnson Controls TG9S'MP UIM-H-0712, Coil Installation, Furnace Assembly - Mc & Fc Series Coils

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COIL INSTALLATION

364861-UIM-H-0712

COIL INSTALLATION

On all installations without a coil, a removable access panel is recom- mended in the outlet duct such that smoke or reflected light would be observable inside the casing to indicate the presence of leaks in the heat exchanger. This access cover shall be attached in such a man- ner as to prevent leaks.

COIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILS

 

Furnace

Furnace

 

UPFLOW

DOWNFLOW

FIGURE 2: Vertical Applications

FURNACE ASSEMBLY - MC & FC SERIES COILS

These coils are factory shipped for installation in either upflow or down- flow applications with no conversion.

Position the coil casing over or under the furnace opening as shown in Figure 2 after configuring coil flanges as required see “Coil Flange” sec- tion below.

COIL FLANGE INSTALLATION

The coils include removable flanges to allow proper fit up with furnaces having various inlet and outlet flange configurations. The two flanges are attached to the top of the coil in the factory during production. For proper configuration of flanges refer to Figure 3.

FURNACE ASSEMBLY - MC SERIES COILS ONLY

MC coils are supplied ready to be installed in a horizontal position. A horizontal pan is factory installed. MC coils should be installed in all hor- izontal applications with the horizontal drain pan side down.

Mounting Plate

Furnace

FIGURE 4: Horizontal Right Application

For horizontal left hand applications no conversion is required to an MC coil when used with a downflow/horizontal furnace. A mounting plate, supplied with every coil should always be installed on the side desig- nated as top side. See Figures 4 & 5.

Mounting Plate

Furnace

FIGURE 5: Horizontal Left Application

FURNACE ASSEMBLY - PC SERIES COILS

These upflow coils are designed for installation on top of upflow fur- naces only.

If the coil is used with a furnace of a different size, use a 45° transition to allow proper air distribution through the coil.

1.Position the coil casing over the furnace opening as shown in Fig- ure 6.

2.Place the ductwork over the coil casing flange and secure.

3.Check for air leakage between the furnace and coil casing and seal appropriately.

Do not drill any holes or drive any screws into the front duct flange on the coil in order to prevent damaging coil tubing. See Figure 6.

ALTERNATE FLANGE LOCATION (Used for downflow or horizontal left installations)

FACTORY

FLANGE

LOCATION

(Used for upflow

or horizontal

right installations)

FIGURE 3: Coil Flange

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Johnson Controls Unitary Products

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Contents MODELS TG9S*MP, GG9S*MP INSTALLATION MANUALRESIDENTIAL GAS FURNACE 95.5% AFUE Single Stage Multi-positionSAFETY REQUIREMENTS SECTION I SAFETYSPECIFIC SAFETY RULES AND PRECAUTIONS 364861-UIM-H-0712STEP 6 - Gas Piping and Gas Pipe Pressure Testing STEP 1 - SafetySTEP 2 - General Installation 364861-UIM-H-0712364861-UIM-H-0712 Clearances for access/serviceInstallation in a residential garage INSPECTIONinstalled FLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOWThe duct system’s design and installation must SECTION II DUCTWORKFURNACE ASSEMBLY - MC & FC SERIES COILS COIL INSTALLATIONCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILS COIL FLANGE INSTALLATIONBOTTOM RETURN AND ATTIC INSTALLATIONS DOWNFLOW DUCT CONNECTORSCOIL / FURNACE ASSEMBLY - HC SERIES COILS DIMENSION “C” INCH364861-UIM-H-0712 ATTIC INSTALLATIONSUSPENDED FURNACE / CRAWL SPACE INSTALLATION DOWNFLOW APPLICATIONCabinet Dimensions Inches FILTER INSTALLATIONFIGURE 13 Dimensions attempt to install filters inside the furnaceGAS PIPING INSTALLATION DANGERGAS SAFETY SECTION IV GAS PIPINGELECTRICAL POWER CONNECTIONS SECTION V ELECTRICAL POWERHIGH ALTITUDE PRESSURE SWITCH CONVERSION DANGERSUPPLY VOLTAGE CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS364861-UIM-H-0712 InputAC 5D 364861-UIM-H-0712Johnson Controls Unitary Products HP 2C Single Stage Heat Pump - Single Stage PSC Furnace364861-UIM-H-0712 SECTION VI TWINNING AND STAGING ACCESSORY CONNECTIONSELECTRONIC AIR CLEANER CONNECTION 364861-UIM-H-0712Staging Operation 364861-UIM-H-0712Twinning Operation STAGINGJohnson Controls Unitary Products 364861-UIM-H-0712CONDENSATE DRAIN TERMINATION Open Stand Pipe Anti-siphonair vent 5” Min TeeINDUCER ROTATED FOR RIGHT SIDE VENTING pressure switch hose1 pressure switchhose UPFLOWAIRFLOW AIRFLOW DOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTINGDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING INDUCER AS RECEIVED Except for 130K Model HORIZONTAL - LEFT INDUCER ROTATEDHORIZONTAL - LEFT AIRFLOWHORIZONTAL - RIGHT INDUCER ROTATED Move pressure switch hose to this position1Move pressure switch hose to this position HORIZONTAL - RIGHT364861-UIM-H-0712 COMBUSTION AIR AND VENT SAFETYSECTION VIII COMBUSTION AIR AND VENT SYSTEM COMBUSTION AIR/VENT PIPE SIZINGElbow A Dimension COMBUSTION AIR AND VENT PIPING ASSEMBLYFIGURE 29 Dimensions 364861-UIM-H-0712364861-UIM-H-0712 Canadian Installations1,3US Installation2,3 VENT CLEARANCESVENT APPLICATIONS AND TERMINATION 364861-UIM-H-0712VENT SYSTEM VENTING MULTIPLE UNITSCOMBUSTION AIR SUPPLY 364861-UIM-H-0712DOWNWARD VENTING Outdoor Combustion AirDampers, Louvers and Grilles Canada Only 364861-UIM-H-0712Ambient Combustion Air Supply Combustion Air Source From OutdoorsVentilated Combustion Air 364861-UIM-H-0712Air Supply Openings and Ducts Ventilated Combustion Air Termination364861-UIM-H-0712 SECTION IX START-UPAND ADJUSTMENTSSpecially Engineered Installations VENT BLOWER ROTATIONCALCULATING THE FURNACE INPUT NAT. GAS 364861-UIM-H-0712IGNITION SYSTEM SEQUENCE HOT SURFACE IGNITION SYSTEM1 Revolution 364861-UIM-H-0712Johnson Controls Unitary Products 1 Cu FtRead the inlet gas pressure ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATE364861-UIM-H-0712 Read the manifold gas pressureDANGER ADJUSTMENT OF TEMPERATURE RISEADJUSTMENT OF FAN CONTROL SETTINGS 364861-UIM-H-0712364861-UIM-H-0712 Bottom Airflow Data SCFM364861-UIM-H-0712 Johnson Controls Unitary ProductsBLOWER DOOR SAFETY SWITCH SECTION X SAFETY CONTROLSSECTION XI NORMAL OPERATION AND DIAGNOSTICS ROLLOUT SWITCH CONTROLSFURNACE CONTROL DIAGNOSTICS 364861-UIM-H-0712Johnson Controls Unitary Products DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL SECTION XII REPLACEMENT PARTS LISTREPLACEMENT PART CONTACT INFORMATION 364861-UIM-H-0712DIAGRAM Wiring Diagram - 95% Single-StageFurnaceSECTION XIII WIRING Johnson Controls Unitary ProductsYork International Corp 5005 York Drive Norman, OK