Johnson Controls GG9S'MP, TG9S'MP UIM-H-0712, Ambient Combustion Air Supply, Free Area

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Ambient Combustion Air Supply

364861-UIM-H-0712

Ambient Combustion Air Supply

This type installation will draw the air required for combustion from within the space surrounding the appliance and from areas or rooms adjacent to the space surrounding the appliance. This may be from within the space in a non-confined location or it may be brought into the furnace area from outdoors through permanent openings or ducts. It is not piped directly into the furnace. A single, properly sized pipe from the furnace vent connector to the outdoors must be provided. It is recom- mended that the supplied intake coupling & 18” of pipe be attached to the furnace to prevent accidental blockage of the combustion air intake.

Table 11: Estimated Free Area

 

 

 

Wood or Metal

Wood 20-25%*

Louvers or Grilles

Metal 60-70% *

 

 

Screens+

1/4” (6.4 mm)

mesh or larger 100%

 

 

 

* Do not use less than 1/4” (6.4 mm) mesh

+Free area of louvers and grille varies widely; the installer should follow louver or grille manufacturer’s instructions.

Dampers, Louvers and Grilles (Canada Only)

COMBUSTION AIR

Vent pipe cements into socket just above top panel

Dampers, Louvers and Grilles (Canada Only) Or vent pipe may be clamped into outlet of drain coupling

1.The free area of a supply air opening shall be calculated by sub- tracting the blockage area of all fixed louvers grilles or screens from the gross area of the opening.

2.Apertures in a fixed louver, a grille, or screen shall have no dimen- sion smaller than 1/4” (6.4 mm).

3.A manually operated damper or manually adjustable louvers are not permitted for use.

4.A automatically operated damper or automatically adjustable lou- vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position.

When a Category I furnace is removed or replaced, the original vent- ing system may no longer be correctly sized to properly vent the attached appliances.

FIGURE 38: Combustion Airflow Path Through The Furnace Casing

This type of installation requires that the supply air to the appliance(s) be of a sufficient amount to support all of the appliance(s) in the area. Operation of a mechanical exhaust, such as an exhaust fan, kitchen ventilation system, clothes dryer or fireplace may create conditions requiring special attention to avoid unsatisfactory operation of gas appliances. A venting problem or a lack of supply air will result in a hazardous condition, which can cause the appliance to soot and gen- erate dangerous levels of CARBON MONOXIDE, which can lead to serious injury, property damage and / or death.

An unconfined space is not less than 50 cu.ft (1.42 m3) per 1,000 Btu/ hr (0.293 kW/h) input rating for all of the appliances installed in that area.

Rooms communicating directly with the space containing the appli- ances are considered part of the unconfined space, if doors are fur- nished with openings or louvers.

A confined space is an area with less than 50 cu.ft (1.42 m3) per 1,000 Btu/hr (0.293 kW/h) input rating for all of the appliances installed in that area. The following must be considered to obtain proper air for combus- tion and ventilation in confined spaces.

Combustion Air Source From Outdoors

The blocking effects of louvers, grilles and screens must be given con- sideration in calculating free area. If the free area of a specific louver or grille is not known, Refer to Table11, to estimate free area.

An improperly sized vent system can cause CARBON MONOXIDE to spill into the living space causing personal injury, and or death.

Table 12: Unconfined Space Minimum Area

BTUH Input Rating

 

 

Minimum Free Area

 

 

 

Required for Each Opening

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40,000

 

 

 

 

40 in2 (258 cm2)

 

 

60,000

 

 

 

 

60 in2 (387 cm2)

 

 

80,000

 

 

 

 

80 in2 (516 cm2)

 

 

100,000

 

 

 

100 in2 (645 cm2)

 

 

120,000

 

 

 

120 in2 (742 cm2)

 

 

130,000

 

 

 

130 in2 (838 cm2)

 

 

Table 13: Free Area

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum Free Area Required for Each Opening

 

BTUH Input

 

 

 

 

 

 

 

 

 

Horizontal Duct

 

Vertical Duct or

 

Round Duct

 

Rating

 

 

 

Opening to Outside

 

 

 

 

(2,000 BTUH)

 

 

(4,000 BTUH)

 

 

 

 

 

 

 

(4,000 BTUH)

 

 

 

40,000

 

 

20 in2 (129 cm2)

 

10 in2 (64 cm2)

 

4” (10 cm)

 

60,000

 

 

30 in2 (193 cm2)

 

15 in2 (97 cm2)

 

5” (13 cm)

 

80,000

 

 

40 in2 (258 cm2)

 

20 in2 (129 cm2)

 

5” (13 cm)

 

100,000

 

 

50 in2 (322 cm2)

 

25 in2 (161 cm2)

 

6” (15 cm)

 

120,000

 

 

60 in2 (387 cm2)

 

30 in2 (193 cm2)

 

7” (18 cm)

 

130,000

 

 

65 in2 (419 cm2)

 

33 in2 (213 cm2)

 

7” (18 cm)

 

EXAMPLE:

Determining Free Area.

 

 

 

 

Appliance

 

 

1 Appliance

 

2 Total Input

 

 

100,000

+

 

30,000 = (130,000 ÷ 4,000) = 32.5 Sq. In. Vertical

 

Appliance

 

 

1 Appliance

 

2 Total Input

 

 

100,000

+

 

30,000 = (130,000 ÷ 2,000) = 65 Sq. In. Horizontal

 

 

 

 

 

 

 

 

 

 

 

Johnson Controls Unitary Products

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Image 27
Contents 95.5% AFUE Single Stage Multi-position INSTALLATION MANUALRESIDENTIAL GAS FURNACE MODELS TG9S*MP, GG9S*MP364861-UIM-H-0712 SECTION I SAFETYSPECIFIC SAFETY RULES AND PRECAUTIONS SAFETY REQUIREMENTS364861-UIM-H-0712 STEP 1 - SafetySTEP 2 - General Installation STEP 6 - Gas Piping and Gas Pipe Pressure TestingINSPECTION Clearances for access/serviceInstallation in a residential garage 364861-UIM-H-0712SECTION II DUCTWORK FLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOWThe duct system’s design and installation must installedCOIL FLANGE INSTALLATION COIL INSTALLATIONCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILS FURNACE ASSEMBLY - MC & FC SERIES COILSDIMENSION “C” INCH DOWNFLOW DUCT CONNECTORSCOIL / FURNACE ASSEMBLY - HC SERIES COILS BOTTOM RETURN AND ATTIC INSTALLATIONSDOWNFLOW APPLICATION ATTIC INSTALLATIONSUSPENDED FURNACE / CRAWL SPACE INSTALLATION 364861-UIM-H-0712attempt to install filters inside the furnace FILTER INSTALLATIONFIGURE 13 Dimensions Cabinet Dimensions InchesSECTION IV GAS PIPING DANGERGAS SAFETY GAS PIPING INSTALLATIONDANGER SECTION V ELECTRICAL POWERHIGH ALTITUDE PRESSURE SWITCH CONVERSION ELECTRICAL POWER CONNECTIONSInput LOW VOLTAGE CONTROL WIRING CONNECTIONS364861-UIM-H-0712 SUPPLY VOLTAGE CONNECTIONSAC 5D 364861-UIM-H-0712Johnson Controls Unitary Products HP 2C Single Stage Heat Pump - Single Stage PSC Furnace364861-UIM-H-0712 364861-UIM-H-0712 ACCESSORY CONNECTIONSELECTRONIC AIR CLEANER CONNECTION SECTION VI TWINNING AND STAGINGSTAGING 364861-UIM-H-0712Twinning Operation Staging OperationOpen Stand Pipe Anti-siphonair vent 5” Min Tee 364861-UIM-H-0712CONDENSATE DRAIN TERMINATION Johnson Controls Unitary ProductsUPFLOW pressure switch hose1 pressure switchhose INDUCER ROTATED FOR RIGHT SIDE VENTINGAIRFLOW AIRFLOW DOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTINGDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING AIRFLOW HORIZONTAL - LEFT INDUCER ROTATEDHORIZONTAL - LEFT INDUCER AS RECEIVED Except for 130K ModelHORIZONTAL - RIGHT Move pressure switch hose to this position1Move pressure switch hose to this position HORIZONTAL - RIGHT INDUCER ROTATEDCOMBUSTION AIR/VENT PIPE SIZING COMBUSTION AIR AND VENT SAFETYSECTION VIII COMBUSTION AIR AND VENT SYSTEM 364861-UIM-H-0712364861-UIM-H-0712 COMBUSTION AIR AND VENT PIPING ASSEMBLYFIGURE 29 Dimensions Elbow A DimensionVENT CLEARANCES Canadian Installations1,3US Installation2,3 364861-UIM-H-0712VENTING MULTIPLE UNITS 364861-UIM-H-0712VENT SYSTEM VENT APPLICATIONS AND TERMINATIONOutdoor Combustion Air 364861-UIM-H-0712DOWNWARD VENTING COMBUSTION AIR SUPPLYCombustion Air Source From Outdoors 364861-UIM-H-0712Ambient Combustion Air Supply Dampers, Louvers and Grilles Canada OnlyVentilated Combustion Air Termination 364861-UIM-H-0712Air Supply Openings and Ducts Ventilated Combustion AirVENT BLOWER ROTATION SECTION IX START-UPAND ADJUSTMENTSSpecially Engineered Installations 364861-UIM-H-0712HOT SURFACE IGNITION SYSTEM 364861-UIM-H-0712IGNITION SYSTEM SEQUENCE CALCULATING THE FURNACE INPUT NAT. GAS1 Cu Ft 364861-UIM-H-0712Johnson Controls Unitary Products 1 RevolutionRead the manifold gas pressure ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATE364861-UIM-H-0712 Read the inlet gas pressure364861-UIM-H-0712 ADJUSTMENT OF TEMPERATURE RISEADJUSTMENT OF FAN CONTROL SETTINGS DANGERBottom Airflow Data SCFM 364861-UIM-H-0712Johnson Controls Unitary Products 364861-UIM-H-0712ROLLOUT SWITCH CONTROLS SECTION X SAFETY CONTROLSSECTION XI NORMAL OPERATION AND DIAGNOSTICS BLOWER DOOR SAFETY SWITCHFURNACE CONTROL DIAGNOSTICS 364861-UIM-H-0712Johnson Controls Unitary Products 364861-UIM-H-0712 SECTION XII REPLACEMENT PARTS LISTREPLACEMENT PART CONTACT INFORMATION DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVALJohnson Controls Unitary Products Wiring Diagram - 95% Single-StageFurnaceSECTION XIII WIRING DIAGRAMNorman, OK York International Corp 5005 York Drive