Johnson Controls TG9S'MP UIM-H-0712, Attic Installation, Downflow Application, Left Side Vent

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ATTIC INSTALLATION

364861-UIM-H-0712

ATTIC INSTALLATION

Line contact only permissible

Supply

 

between lines formed by the

Air

Vent (Maintain

intersection of furnace top

 

 

 

 

required

and two sides and building

 

 

 

 

clearances to

joists, studs or framing

 

 

 

 

combustibles)

 

 

 

Filter rack

 

 

 

must be a minimum

 

 

 

distance

Gas Piping

 

 

of 18” (45.7 cm)

 

 

 

from the

 

 

 

furnace

 

 

 

30” MIN. Work Area

Return

AirSediment

Trap

FIGURE 10: Typical Attic Installation

This appliance is certified for line contact when the furnace is installed in the horizontal left or right position. The line contact is only permissible between lines that are formed by the intersection of the top and two sides of the furnace and the building joists, studs or framing. This line may be in contact with combustible material. Refer to Figure 10.

When a furnace is installed in an attic or other insulated space, keep all insulating materials at least 12” (30.5 cm) away from furnace and burner combustion air openings.

During installation, doors should remain on the furnace when moving or lifting.

When moving or handling this furnace prior to installation, always leave the doors on the furnace to provide support and to prevent damage or warping of the cabinet. When lifting the furnace, support the ends of the furnace rather than lifting by the cabinet flanges at the return air open- ings (bottom or sides) or supply air opening.

It is acceptable to use the primary heat exchanger tubes as a lifting point provided that the tubes are lifted at the front of the heat exchang- ers where attached to the vestibule panel. Do not use the top return bend of the heat exchangers as lifting points as the tubes may shift out of position or their location brackets/baffles.

SUSPENDED FURNACE / CRAWL SPACE INSTALLATION

The furnace can be hung from floor joists or installed on suitable blocks or pads. Blocks or pad installations shall provide adequate height to ensure that the unit will not be subject to water damage.

Units may also be suspended from rafters or floor joists using rods, pipe angle supports or straps. In all cases, the furnace should be supported with rods, straps, or angle supports at three locations to properly sup- port the furnace. Place one support at the supply end of the furnace, one support located approximately in the center of the furnace near the blower shelf, and the third support should be at the return end of the fur- nace. Maintain a 6” (15.2 cm) minimum clearance between the front of the furnace and the support rods or straps.

All six suspension points must be level to ensure proper and quiet fur- nace operation. When suspending the furnace, use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists. Refer to Figure 11 for details and additional information.

Support

Rod

Support SUSPENDED FURNACE / CRAWL SPACE INSTALLATIONDOWNFLOW APPLICATION

Angle (x3)

Maintain 6” minimum clearance between support rods and front of furnace

FIGURE 11: Typical Suspended Furnace / Crawl Space Installation

DOWNFLOW APPLICATION

To apply the furnace in a downflow position, it will be necessary to rotate the vent blower 90° left or right so that the vent pipe passes through the side of the furnace casing. See Figure 12.

Rotate vent blower 90° either way

LEFT SIDE VENT

RIGHT SIDE VENT

FIGURE 12: Downflow Venting

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Johnson Controls Unitary Products

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Contents INSTALLATION MANUAL RESIDENTIAL GAS FURNACEMODELS TG9S*MP, GG9S*MP 95.5% AFUE Single Stage Multi-positionSECTION I SAFETY SPECIFIC SAFETY RULES AND PRECAUTIONSSAFETY REQUIREMENTS 364861-UIM-H-0712STEP 1 - Safety STEP 2 - General InstallationSTEP 6 - Gas Piping and Gas Pipe Pressure Testing 364861-UIM-H-0712Clearances for access/service Installation in a residential garage364861-UIM-H-0712 INSPECTIONFLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOW The duct system’s design and installation mustinstalled SECTION II DUCTWORKCOIL INSTALLATION COIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILSFURNACE ASSEMBLY - MC & FC SERIES COILS COIL FLANGE INSTALLATIONDOWNFLOW DUCT CONNECTORS COIL / FURNACE ASSEMBLY - HC SERIES COILSBOTTOM RETURN AND ATTIC INSTALLATIONS DIMENSION “C” INCHATTIC INSTALLATION SUSPENDED FURNACE / CRAWL SPACE INSTALLATION364861-UIM-H-0712 DOWNFLOW APPLICATIONFILTER INSTALLATION FIGURE 13 DimensionsCabinet Dimensions Inches attempt to install filters inside the furnaceDANGER GAS SAFETYGAS PIPING INSTALLATION SECTION IV GAS PIPINGSECTION V ELECTRICAL POWER HIGH ALTITUDE PRESSURE SWITCH CONVERSIONELECTRICAL POWER CONNECTIONS DANGERLOW VOLTAGE CONTROL WIRING CONNECTIONS 364861-UIM-H-0712SUPPLY VOLTAGE CONNECTIONS InputJohnson Controls Unitary Products AC 5D364861-UIM-H-0712 364861-UIM-H-0712 HP 2CSingle Stage Heat Pump - Single Stage PSC Furnace ACCESSORY CONNECTIONS ELECTRONIC AIR CLEANER CONNECTIONSECTION VI TWINNING AND STAGING 364861-UIM-H-0712364861-UIM-H-0712 Twinning OperationStaging Operation STAGING364861-UIM-H-0712 CONDENSATE DRAIN TERMINATIONJohnson Controls Unitary Products Open Stand Pipe Anti-siphonair vent 5” Min Teepressure switch hose 1 pressure switchhoseINDUCER ROTATED FOR RIGHT SIDE VENTING UPFLOWDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING AIRFLOW AIRFLOWDOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTING HORIZONTAL - LEFT INDUCER ROTATED HORIZONTAL - LEFTINDUCER AS RECEIVED Except for 130K Model AIRFLOWMove pressure switch hose to this position 1Move pressure switch hose to this positionHORIZONTAL - RIGHT INDUCER ROTATED HORIZONTAL - RIGHTCOMBUSTION AIR AND VENT SAFETY SECTION VIII COMBUSTION AIR AND VENT SYSTEM364861-UIM-H-0712 COMBUSTION AIR/VENT PIPE SIZINGCOMBUSTION AIR AND VENT PIPING ASSEMBLY FIGURE 29 DimensionsElbow A Dimension 364861-UIM-H-0712Canadian Installations1,3 US Installation2,3364861-UIM-H-0712 VENT CLEARANCES364861-UIM-H-0712 VENT SYSTEMVENT APPLICATIONS AND TERMINATION VENTING MULTIPLE UNITS364861-UIM-H-0712 DOWNWARD VENTINGCOMBUSTION AIR SUPPLY Outdoor Combustion Air364861-UIM-H-0712 Ambient Combustion Air SupplyDampers, Louvers and Grilles Canada Only Combustion Air Source From Outdoors364861-UIM-H-0712 Air Supply Openings and DuctsVentilated Combustion Air Ventilated Combustion Air TerminationSECTION IX START-UPAND ADJUSTMENTS Specially Engineered Installations364861-UIM-H-0712 VENT BLOWER ROTATION364861-UIM-H-0712 IGNITION SYSTEM SEQUENCECALCULATING THE FURNACE INPUT NAT. GAS HOT SURFACE IGNITION SYSTEM364861-UIM-H-0712 Johnson Controls Unitary Products1 Revolution 1 Cu FtADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATE 364861-UIM-H-0712Read the inlet gas pressure Read the manifold gas pressureADJUSTMENT OF TEMPERATURE RISE ADJUSTMENT OF FAN CONTROL SETTINGSDANGER 364861-UIM-H-0712364861-UIM-H-0712 Bottom Airflow Data SCFM364861-UIM-H-0712 Johnson Controls Unitary ProductsSECTION X SAFETY CONTROLS SECTION XI NORMAL OPERATION AND DIAGNOSTICSBLOWER DOOR SAFETY SWITCH ROLLOUT SWITCH CONTROLSJohnson Controls Unitary Products FURNACE CONTROL DIAGNOSTICS364861-UIM-H-0712 SECTION XII REPLACEMENT PARTS LIST REPLACEMENT PART CONTACT INFORMATIONDIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL 364861-UIM-H-0712Wiring Diagram - 95% Single-StageFurnace SECTION XIII WIRINGDIAGRAM Johnson Controls Unitary ProductsYork International Corp 5005 York Drive Norman, OK