SIDE RETURN
Locate the “L” shaped corner locators. These indicate the size of the cut- out to be made in the furnace side panel. Refer to Figure 14.
Front ofFurnace
Side of
Furnace
Corner
Markings
FIGURE 14: Side Return Cutout Markings
SECTION IV: GAS PIPING
GAS SAFETY
DANGER
An overpressure protection device, such as a pressure regulator, must be installed in the gas piping system upstream of the furnace and must act to limit the downstream pressure to the gas valve so it does not exceed 0.5 psig [14" w.c. (3.48 kPa)]. Pressures exceeding
0.5psig [14” w.c. (3.48 kPa)] at the gas valve will cause damage to the gas valve, resulting in a fire or explosion or cause damage to the furnace or some of its components that will result in property damage and loss of life.
Install the side filter rack following the instructions provided with that accessory. If a filter(s) is provided at another location in the return air system, the ductwork may be directly attached to the furnace side panel.
Some accessories such as electronic air cleaners and pleated media may require a larger side opening. Follow the instructions supplied with that accessory for side opening requirements. Do not cut the opening larger than the dimensions shown in Figure 13.
OUTLET
PRESSURE
PORT
INLET 
WRENCH BOSS INLET
PRESSURE PORT
FIGURE 15: Gas Valve
| VENT PORT |
| OUTLET |
OFF |
|
ON | MAIN REGULATOR |
ON/OFF SWITCH | ADJUSTMENT |
| |
(Shown in ON position) |
|
HORIZONTAL APPLICATION
Horizontal Filters
All filters and mounting provision must be field supplied. All installa- tions must have a filter installed.
Any branch duct (rectangular or round duct) attached to the plenum must attach to the vertical plenum before the filter. The use of straps and/or supports is required to support the weight of the external filter box.
Downflow Filters
Downflow furnaces typically are installed with the filters located above the furnace, extending into the return air plenum or duct. Any branch duct (rectangular or round duct) attached to the plenum must attach to the vertical plenum above the filter height.
Filter(s) may be located in the duct system external to the furnace using an external duct filter box attached to the furnace plenum or at the end of the duct in a return filter grille(s). The use of straps and/or supports is required to support the weight of the external filter box.
Plan your gas supply before determining the correct gas pipe entry. Use 90° service elbow(s), or short nipples and conventional 90° elbow(s) to enter through the cabinet access holes.
GAS PIPING INSTALLATION
Properly sized wrought iron, approved flexible or steel pipe must be used when making gas connections to the unit. If local codes allow the use of a flexible gas appliance connection, always use a new listed con- nector. Do not use a connector that has previously serviced another gas appliance.
Some utility companies or local codes require pipe sizes larger than the minimum sizes listed in these instructions and in the codes. The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace - only use those approved gases. The instal- lation of a drip leg and ground union is required. Refer to Figure 16.
To Gas
Supply
Ground
To Gas | NOTE: Ground Union maybe installed inside or outside unit. |
| |||
Supply |
| External |
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| Ground |
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External |
| Manual | To Gas | ||
| Union |
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Manual | Ground |
| Supply | ||
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| Union |
| Valve | To Gas | |
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| Supply | |||
| To Gas |
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Valve |
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| Supply |
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| |
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Union
Drip
Leg
Gas
Valve
Gas
Pipe
Drip
Leg Ground
Union
Gas |
|
|
Pipe | Drip |
|
Upflow | Leg | Downflow |
Drip Leg
External Manual
GroundShut-off Valve
Union
Gas
Valve
| Gas | Gas |
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| To Gas |
| Valve |
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| ||
Drip | Pipe |
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| Supply | |
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Leg |
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| Ground |
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| Horizontal | Drip |
| Union |
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10 | Johnson Controls Unitary Products |