Johnson Controls GG9S'MP, TG9S'MP UIM-H-0712, Combustion Air Quality List Of Contaminants, Safety

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COMBUSTION AIR QUALITY (LIST OF CONTAMINANTS)

364861-UIM-H-0712

Check the rating plate and power supply to be sure that the elec- trical characteristics match. All models use nominal 115 VAC, 1 Phase, 60-Hz power supply. DO NOT CONNECT THIS APPLI- ANCE TO A 50-Hz POWER SUPPLY OR A VOLTAGE ABOVE 130 VOLTS.

Furnace shall be installed so the electrical components are pro- tected from water.

Installing and servicing heating equipment can be hazardous due to the electrical components and the gas fired components. Only trained and qualified personnel should install, repair, or service gas heating equipment. Untrained service personnel can perform basic maintenance functions such as cleaning and replacing the air filters. When working on heating equipment, observe precau- tions in the manuals and on the labels attached to the unit and other safety precautions that may apply.

COMBUSTION AIR QUALITY (LIST OF CONTAMINANTS)

The furnace area must not be used as a broom closet or for any other storage purposes, as a fire hazard may be created. Never store items such as the following on, near or in contact with the furnace.

1.Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners or other cleaning tools.

2.Soap powders, bleaches, waxes or other cleaning com- pounds; plastic items or containers; gasoline, kerosene, ciga- rette lighter fluid, dry cleaning fluids or other volatile fluid.

3.Paint thinners and other painting compounds.

4.Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To do so could result in serious personal injury and/or equipment damage.

The furnace requires OUTDOOR AIR for combustion when the furnace is located in any of the following environments.

Buildings with indoor pools

Chemical exposure

Commercial buildings

Furnaces installed in hobby or craft rooms

Furnaces installed in laundry rooms

Furnaces installed near chemical storage areas

Restricted Environments

The furnace requires OUTDOOR AIR for combustion when the furnace is located in an area where the furnace is being exposed to the follow- ing substances and / or chemicals.

Antistatic fabric softeners for clothes dryers

Carbon tetrachloride

Cements and glues

Chlorine based swimming pool chemicals

Chlorinated waxes and cleaners

Cleaning solvents (such as perchloroethylene)

De-icing salts or chemicals

Halogen type refrigerants

Hydrochloric acid

Masonry acid washing materials

Permanent wave solutions

Printing inks, paint removers, varnishes, etc.

Water softening chemicals

When outdoor air is used for combustion, the combustion air intake duct system termination must be located external to the building and in an area where there will be no exposure to the substances listed above.

CODES AND STANDARDS

Follow all national, local codes and standards in addition to this installa- tion manual. The installation must comply with regulations of the serv- ing gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes listed below and all authorities having jurisdiction.

In the United States and Canada, follow all codes and standards for the following, using the latest edition available:

STEP 1 - Safety

US: National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and the Installation Standards, Warm Air Heating and Air Conditioning Systems ANSI/NFPA 90B

CANADA: CAN/CGA-B149.1 National Standard of Canada. Natu- ral Gas and Propane Installation Codes (NSCNGPIC)

STEP 2 - General Installation

US: Current edition of the NFGC and NFPA 90B. For copies, con- tact the

National Fire Protection Association Inc. Batterymarch Park

Quincy, MA 02269

or for only the NFGC, contact the American Gas Association, 400 N. Capital, N.W. Washington DC 20001

or www.NFPA.org

CANADA: NSCNGPIC. For a copy contact:

Standard Sales, CSA International

178 Rexdale Boulevard

Etobicoke, (Toronto) Ontario Canada M9W 1RS

STEP 3 - Combustion and Ventilation Air

US: Section 5.3 of the NFGC, air for Combustion and Ventilation

CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply for Appliances

STEP 4 - Duct Systems

US and CANADA: Air Conditioning Contractors Association (ACCA) Manual D, Sheet Metal and Air Conditioning Contractors Association National Association (SMACNA), or American Soci- ety of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 1997 Fundamentals Handbook Chapter 32.

STEP 5 - Acoustical Lining and Fibrous Glass Duct

US and CANADA: Current edition of SMACNA and NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Ducts

STEP 6 - Gas Piping and Gas Pipe Pressure Testing

US: NFGC; chapters 2, 3, 4, & 9 and National Plumbing Codes

CANADA: NSCNGPIC Part 5

STEP 7 - Electrical Connections

US: National Electrical Code (NEC) ANSI/NFPA 70

CANADA: Canadian Electrical Code CSA C22.1

These instructions cover minimum requirements and conform to exist- ing national standards and safety codes. In some instances these instructions exceed certain local codes and ordinances, especially those who have not kept up with changing residential and non-HUD modular home construction practices. These instructions are required as a minimum for a safe installation.

Johnson Controls Unitary Products

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Contents 95.5% AFUE Single Stage Multi-position INSTALLATION MANUALRESIDENTIAL GAS FURNACE MODELS TG9S*MP, GG9S*MP364861-UIM-H-0712 SECTION I SAFETYSPECIFIC SAFETY RULES AND PRECAUTIONS SAFETY REQUIREMENTS364861-UIM-H-0712 STEP 1 - SafetySTEP 2 - General Installation STEP 6 - Gas Piping and Gas Pipe Pressure TestingINSPECTION Clearances for access/serviceInstallation in a residential garage 364861-UIM-H-0712SECTION II DUCTWORK FLOOR BASE AND DUCTWORK INSTALLATION - DOWNFLOWThe duct system’s design and installation must installedCOIL FLANGE INSTALLATION COIL INSTALLATIONCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILS FURNACE ASSEMBLY - MC & FC SERIES COILSDIMENSION “C” INCH DOWNFLOW DUCT CONNECTORSCOIL / FURNACE ASSEMBLY - HC SERIES COILS BOTTOM RETURN AND ATTIC INSTALLATIONSDOWNFLOW APPLICATION ATTIC INSTALLATIONSUSPENDED FURNACE / CRAWL SPACE INSTALLATION 364861-UIM-H-0712attempt to install filters inside the furnace FILTER INSTALLATIONFIGURE 13 Dimensions Cabinet Dimensions InchesSECTION IV GAS PIPING DANGERGAS SAFETY GAS PIPING INSTALLATIONDANGER SECTION V ELECTRICAL POWERHIGH ALTITUDE PRESSURE SWITCH CONVERSION ELECTRICAL POWER CONNECTIONSInput LOW VOLTAGE CONTROL WIRING CONNECTIONS364861-UIM-H-0712 SUPPLY VOLTAGE CONNECTIONSAC 5D 364861-UIM-H-0712Johnson Controls Unitary Products HP 2C Single Stage Heat Pump - Single Stage PSC Furnace364861-UIM-H-0712 364861-UIM-H-0712 ACCESSORY CONNECTIONSELECTRONIC AIR CLEANER CONNECTION SECTION VI TWINNING AND STAGINGSTAGING 364861-UIM-H-0712Twinning Operation Staging OperationOpen Stand Pipe Anti-siphonair vent 5” Min Tee 364861-UIM-H-0712CONDENSATE DRAIN TERMINATION Johnson Controls Unitary ProductsUPFLOW pressure switch hose1 pressure switchhose INDUCER ROTATED FOR RIGHT SIDE VENTINGAIRFLOW AIRFLOW DOWNFLOW - INDUCER ROTATED FOR LEFT SIDE VENTINGDOWNFLOW - INDUCER ROTATED FOR RIGHT SIDE VENTING AIRFLOW HORIZONTAL - LEFT INDUCER ROTATEDHORIZONTAL - LEFT INDUCER AS RECEIVED Except for 130K ModelHORIZONTAL - RIGHT Move pressure switch hose to this position1Move pressure switch hose to this position HORIZONTAL - RIGHT INDUCER ROTATEDCOMBUSTION AIR/VENT PIPE SIZING COMBUSTION AIR AND VENT SAFETYSECTION VIII COMBUSTION AIR AND VENT SYSTEM 364861-UIM-H-0712364861-UIM-H-0712 COMBUSTION AIR AND VENT PIPING ASSEMBLYFIGURE 29 Dimensions Elbow A DimensionVENT CLEARANCES Canadian Installations1,3US Installation2,3 364861-UIM-H-0712VENTING MULTIPLE UNITS 364861-UIM-H-0712VENT SYSTEM VENT APPLICATIONS AND TERMINATIONOutdoor Combustion Air 364861-UIM-H-0712DOWNWARD VENTING COMBUSTION AIR SUPPLYCombustion Air Source From Outdoors 364861-UIM-H-0712Ambient Combustion Air Supply Dampers, Louvers and Grilles Canada OnlyVentilated Combustion Air Termination 364861-UIM-H-0712Air Supply Openings and Ducts Ventilated Combustion AirVENT BLOWER ROTATION SECTION IX START-UPAND ADJUSTMENTSSpecially Engineered Installations 364861-UIM-H-0712HOT SURFACE IGNITION SYSTEM 364861-UIM-H-0712IGNITION SYSTEM SEQUENCE CALCULATING THE FURNACE INPUT NAT. GAS1 Cu Ft 364861-UIM-H-0712Johnson Controls Unitary Products 1 RevolutionRead the manifold gas pressure ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATE364861-UIM-H-0712 Read the inlet gas pressure364861-UIM-H-0712 ADJUSTMENT OF TEMPERATURE RISEADJUSTMENT OF FAN CONTROL SETTINGS DANGERBottom Airflow Data SCFM 364861-UIM-H-0712Johnson Controls Unitary Products 364861-UIM-H-0712ROLLOUT SWITCH CONTROLS SECTION X SAFETY CONTROLSSECTION XI NORMAL OPERATION AND DIAGNOSTICS BLOWER DOOR SAFETY SWITCHFURNACE CONTROL DIAGNOSTICS 364861-UIM-H-0712Johnson Controls Unitary Products 364861-UIM-H-0712 SECTION XII REPLACEMENT PARTS LISTREPLACEMENT PART CONTACT INFORMATION DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVALJohnson Controls Unitary Products Wiring Diagram - 95% Single-StageFurnaceSECTION XIII WIRING DIAGRAMNorman, OK York International Corp 5005 York Drive