Excalibur electronic P95-LP3, P95-NG3 Pilot Adjustment, High Elevation, GAS Line Installation

Page 23

INSTALLATION

P95-NG3 System Data

For 0 to 4500 feet altitude

Burner Inlet Orifice Sizes: #30

Max. Input Rating

45,000 Btu/h

Min. Input Rating

23,200 Btu/h

 

 

Supply Pressure

min.5.0" w.c.

Manifold Pressure

 

(High)

3.8"+/- 0.2"w.c.

P95-LP3 System Data

For 0 to 4500 feet altitude

Burner Inlet Orifice Sizes: #49

Max. Input Rating

40,000 Btu/h

Min. Input Rating

22,400 Btu/h

 

 

Supply Pressure

min.12.0" w.c.

Manifold Pressure

 

(High)

11"+/- 0.2" w.c.

Electrical: 120 V A.C. System.

Circulation Fan: variable speed 200 CFM.

Log Set: Ceramic fi bre, 7 per set.

Vent System: Simpson Dura-Vent Direct Vent System or FPI Flex System.

For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1.

When using copper or fl ex connectors use only approved fi ttings. Always provide a union so that gas lines can be easily disconnected for servicing. Flare nuts for copper lines and fl ex connectors are usually considered to meet this requirement.

Important:Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open flame for leak testing.

PILOT ADJUSTMENT

Periodically check the pilot flames. Correct flame pattern has three strong blue flames: 1 flowing around the thermopile, 1 around the thermocouple and 1 flowing across the burner (it does not have to be touching the burner).

Note: If you haveanincorrectflamepattern, contact your Excalibur® dealer for further instructions.

Incorrect flame pattern will have small, probably yellow flames, not coming into proper contact with the rear burner or thermopile or thermocouple.

Themanifoldpressureiscontrolledbyaregulator built into the gas control, and should be checked at the pressure test point.

Note: To properly check gas pressure, both inlet and manifold pressures should be checked using the valve pressure ports on the valve.

1)Make sure the valve is in the "OFF" position.

2)Loosen the "IN" and/or "OUT" pressure tap(s), turning counter clockwise with a 1/8" wide fl at screwdriver.

3)Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.

4)Light the pilot and turn the valve to "ON" position.

5)The pressure check should be carried out with the unit burning and the setting should be within the limits specifi ed on the safety label.

6)When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver. Note: Screw should be snug, but do not over tighten.

S.I.T. VALVE DESCRIPTION

HIGH ELEVATION

This unit is approved in Canada for altitude 0 to 4500 ft. (CAN1 2.17-M91) & U.S.A ANSI ZZ1.88a

1)Gas on/off knob

2)Manual high/low adjustment

3)Pilot Adjustment

4)Thermocouple Connection - option

5)Outlet Pressure Tap

6)Inlet Pressure Tap

7)Pilot Outlet

8)Main Gas Outlet

9)Alternative TC Connection Point

GAS LINE

INSTALLATION

The gas line is brought in through the left side of the appliance. The gas valve is situated on the right hand side of the unit and the gas inlet is on the right hand side of the valve.

Note: When the gas line is being installed from the left side, be sure to leave room to accommodate servicing of the fan.

The gas line connection may be made of rigid pipe, copper pipe or an approved flex connector. (If you are using rigid pipe, ensure that the valve can be removed for servicing.) Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.

GAS PIPE PRESSURE

TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.

Excalibur® P95-3 Zero Clearance Direct Vent Gas Fireplace

23

Image 23
Contents 07/17/06 P95-3 Zero Clearance Direct Vent Gas FireplaceTo the New Owner CongratulationsTable of Contents Copy of Safety Decal for P95-3 Safety LabelFor the State of Massachusetts only RequirementsImportant Message Save These Instructions InstallationGeneral Safety Information Installation ChecklistOptional Heat Release KIT Locating Your GAS FireplaceManufactured Mobile Home Additional Requirements Optional Heatwave Duct System KITUnit Base STAND-OFFS Framing DimensionsCombustible Mantels Framing FinishingFloor Mounted Fireplaces Raised Fireplaces Facing RequirementHearth Requirements Facing Over 1 25mm ThickSide Nailing Strips Unit Assembly Prior to InstallationTop Standoff Assembly Venting IntroductionFPI Direct Vent System Flex Horizontal Terminations Only VentingExterior Vent Termination Locations Alternate Horizontal Termination Cap Flat Wall Installation Wall Thickness Vent Length RequiredCorner Installation Simpson DURA-VENT VentingParts not supplied by Dura-Vent Simpson DURA-VENT Venting Components ListDescription FPI Direct Vent System Flex Venting Arrangements Horizontal TerminationsOption + V1 H + H1 Horizontal Venting with Two 2 90o ElbowsHorizontal Venting with Three 3 90o Elbows Option + H1Option Vertical Venting with Two 2 90o ElbowsVertical Venting with Three 3 90o Elbows Simpson DURA-VENT Direct Vent GS System Venting Arrangements Vertical TerminationsInstallation Snorkel Terminations Below Grade InstallationContinue to assemble pipe lengths Vertical TerminationGS 8 Nominal Diameter ID Offset Installation ProceduresOffset Chart For FPI Direct Vent System FlexHigh Elevation Pilot AdjustmentGAS Line Installation GAS Pipe Pressure TestingInstallation of LPG Conversion Kit Installation of the DC Sparker Heat Shield Optional Brick Panels LOG SET InstallationPicture below is a view from the back of the burner Tab Screw Glass Door InstallationOptional Screen Doors Front FacadeSingle Door Accents Accent KIT InstallationWall Thermostat Thermostat Wire TableDo not cut the ground terminal off under any circumstances Wiring DiagramsFor Propane Units and Units Equipped with DC Spark Boxes Operating Instructions Copy of the Lighting Plate Instructions Normal Operating Sounds of GAS AppliancesMaintenance To Remove the Fans FAN MaintenanceTo Install the Fans Shut the power offBrick panel is very fragile handle with care Installing ValveRemoving Valve P95-3 Main Assembly Parts ListParts List P95-3 Burner Assembly & LOG SET Description P95-3 Flush Front AccessoriesWarranty Limited Lifetime WarrantyInstaller Please complete the following information