Excalibur electronic P95-NG3, P95-LP3 installation manual Installation of LPG Conversion Kit

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INSTALLATION

CONVERSION KIT# 773-969 FROM NG TO LP

FOR P95-3 USING SIT 820 NOVA GAS VALVE

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER

IF IN DOUBT DO NOT DO THIS CONVERSION !!

Each Kit contains one LPG Conversion Kit and one DC Sparker Kit.

LPG Conversion Kit Contains:

Qty.

Part #

Description

1904-431 Burner Orifi ce #49

1918-590 Label "Converted to LPG"

1908-528 Red "LPG" label

1908-529 5/32" Allen Key

1910-037 LP Injector (Pilot Orifi ce)

1918-486 Instruction Sheet

DC Sparker Kit Contains:

Qty.

Part #

Description

8)

Unscrew the pilot orifi ce with the allen key

 

and replace with the LP pilot orifi ce in the

Remove

kit and replace pilot cap.

screw

 

Allen Key

1820-475 Bracket DC Sparker

1820-476 Bracket DC Sparker

1904-153 Washer #8 External Star

1904-330 Nut 8-32 Hex

1904-438 Plug Nylon 0.750 Hole, Black

1904-531 Bushing Split Plastic

0.500 in.

1904-543 Screw 8-32 x 3/4 Pan Head

2904-553 Screw #8 x 1/2 Type "B",

Black Oxide

1910-073 Spark Generator Battery Holder

1910-074 Spark Generator Switch C/W Wire

1910-078 Battery Size AA

Energizer En91

6)Remove the 2 screws, one on each side of the burner. Slide the burner to the left and then lift out.

Remove screw

9)Remove burner orifi ce with a 1/2" wrench and discard. Use another wrench to hold on to the elbow behind the orifi ce.

Burner

Orifi ce

10)Reinstall new burner orifi ce LP stamped #49 and tighten.

2910-199 Clip Wire Holder

1910-903 Wire Fan To Power Cord Ground 30 in.

904-781 Velcro Hook, Black

904-782 Velcro Hook, Black

Slide the burner to

11) Remove the black protection cap by

the left and lift out.

hand from the high-low knob (Fig.1).

Installation of LPG

Conversion Kit:

1)Turn the gas off.

2)Turn control knob to the “OFF” position.

3)Remove the glass frame.

4)Removethelogs,embers,andbrickpanels (if used).

5)Remove the burner/grate assembly, fi rst by removing the two screws, one on each side of the grate, then pull out the grate.

7)Pull off the pilot cap to expose the pilot orifi ce.

Fig. 1

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Excalibur® P95-3 Zero Clearance Direct Vent Gas Fireplace

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Contents P95-3 Zero Clearance Direct Vent Gas Fireplace 07/17/06Congratulations To the New OwnerTable of Contents Safety Label Copy of Safety Decal for P95-3Requirements For the State of Massachusetts onlyInstallation General Safety InformationInstallation Checklist Important Message Save These InstructionsLocating Your GAS Fireplace Manufactured Mobile Home Additional RequirementsOptional Heatwave Duct System KIT Optional Heat Release KITFraming Dimensions Combustible MantelsFraming Finishing Unit Base STAND-OFFSFacing Requirement Hearth RequirementsFacing Over 1 25mm Thick Floor Mounted Fireplaces Raised FireplacesUnit Assembly Prior to Installation Top Standoff AssemblyVenting Introduction Side Nailing StripsVenting FPI Direct Vent System Flex Horizontal Terminations OnlyExterior Vent Termination Locations Flat Wall Installation Wall Thickness Vent Length Required Corner InstallationSimpson DURA-VENT Venting Alternate Horizontal Termination CapSimpson DURA-VENT Venting Components List DescriptionParts not supplied by Dura-Vent Venting Arrangements Horizontal Terminations FPI Direct Vent System FlexHorizontal Venting with Two 2 90o Elbows Horizontal Venting with Three 3 90o ElbowsOption + H1 Option + V1 H + H1Vertical Venting with Two 2 90o Elbows Vertical Venting with Three 3 90o ElbowsOption Venting Arrangements Vertical Terminations Simpson DURA-VENT Direct Vent GS SystemInstallation Below Grade Installation Snorkel TerminationsVertical Termination Continue to assemble pipe lengthsInstallation Procedures Offset ChartFor FPI Direct Vent System Flex GS 8 Nominal Diameter ID OffsetPilot Adjustment GAS Line InstallationGAS Pipe Pressure Testing High ElevationInstallation of LPG Conversion Kit Installation of the DC Sparker Heat Shield LOG SET Installation Optional Brick PanelsPicture below is a view from the back of the burner Glass Door Installation Optional Screen DoorsFront Facade Tab ScrewAccent KIT Installation Single Door AccentsThermostat Wire Table Wall ThermostatWiring Diagrams Do not cut the ground terminal off under any circumstancesFor Propane Units and Units Equipped with DC Spark Boxes Operating Instructions Normal Operating Sounds of GAS Appliances Copy of the Lighting Plate InstructionsMaintenance FAN Maintenance To Install the FansShut the power off To Remove the FansInstalling Valve Removing ValveBrick panel is very fragile handle with care Parts List P95-3 Main AssemblyParts List P95-3 Burner Assembly & LOG SET P95-3 Flush Front Accessories DescriptionWarranty Warranty Limited LifetimeInstaller Please complete the following information