Manitowoc Ice 11M manual Section Maintenance, Sanitizing, Beverage System Cleaning

Page 35
Maintenance

Section 4

Maintenance

 

 

Section 4

Maintenance

Sanitizing

BEVERAGE SYSTEM CLEANING

!Warning

Flush sanitizing solution from syrup system.

Residual sanitizing solution left in system could create a health hazard.

!Warning

When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn.

Sanitize the beverage system at initial start-up as well as regularly scheduled cleaning. The drain pan must be in place under soda valves, to carry away detergent and sanitizing agents that will be flushed through valves.

BAG-IN-BOX SYSTEM SANITATION

The procedure below is for the sanitation of one syrup circuit at a time. Repeat to sanitize additional circuits.

You will need the following items to clean and sanitize the Bag-in-Box (BIB) beverage system:

Three (3) clean buckets

Plastic brush or soft cloth

Mild detergent

Unscented bleach (5% Na CL O) or Commercial sanitizer

Bag-In-Box bag connector

1.Prepare the following in the buckets:

Bucket 1 — warm to hot tap water for rinsing.

Bucket 2 — mild detergent and warm to hot water.

Bucket 3 — mix a solution of unscented bleach (5% Na CL O) or commercial sanitizer and warm to hot water. Mixture should supply 100 PPM available chlorine (1/4 oz. bleach to 1 gallon water).

2.Disconnect the “syrup-line side” of the BIB connector.

Bag side Section 4 connector

3. Rinse connector with warm tap water.

4.Connect syrup connector to BIB connector and immerse both into Bucket 1. A “bag-side” connector can be created by cutting the connector from an empty disposable syrup bag.

Part Number 020001552 5/11

4-1

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Contents America’s Quality Choice in Refrigeration Installation, Use & Care ManualModel 11M Root Beer System Refrigeration Unit PERSONAL INJURY POTENTIAL Safety NoticesProcedural Notices Read These Before ProceedingSpecifications Table of Contents continued SectionSection Installation Attention Marine InstallationsConnecting Insulated Conduit Table of Contents continuedEquipment Placement Tower InstallationBag-In-BoxSystem Sanitation Table of Contents continued Section MaintenanceSection Before Calling for Service Beverage System CleaningTHIS PAGE INTENTIONALLY LEFT BLANK Read This Manual How to Read a Model NumberSection General Information SectionSpecial Applications AccessoriesSpecifications ATTENTION MARINE INSTALLATIONSSerial Plate Location Warranty InformationTHIS PAGE INTENTIONALLY LEFT BLANK UNPACKING AND INSPECTING Section InstallationKit assembly includes GeneralSide View InstallationDimensions and Clearances Top ViewBLADE TOWER REMOTE CONDENSERSafe Installation Dos and Don’ts REQUIREMENTS FOR POST MIX UNITS Location RequirementsCLEARANCES RATINGSAmbient Location Requirement Installer InstructionsSPECIFICATIONS ElectricalGROUNDING INSTRUCTIONS Drain Hose Connection Plumbing/Water SupplyPLUMBING POTABLE WATER PLUMBING REQUIREMENTS - GENERALSingle Tower Plumbing PLUMBING CIRCUIT DIAGRAMS - MODEL 11M ROOT BEERModel 11M Root Beer Dual Tower Plumbing 2-10Model 11M Root Beer Three Tower Plumbing 2-11CONNECTING INSULATED CONDUIT Refrigeration Unit InstallationEQUIPMENT PLACEMENT TOWER INSTALLATIONProceed with the Following Tests CONNECTING SUPPLY LINESConnecting conduit at the refrigeration unit 2-13PROPER USE OF JOHN GUEST FITTINGS Proper John Guest Fitting InstallationConnect the drain 2-14Control Switches 2-15Model 11M Connections INSULATING CONNECTIONS Condenser and Pre-chargedLines InstallationAeroquip Connection 2-16PRE-CHARGEDREFRIGERATION LINE REQUIREMENTS INSTALLING THE MULTIPLEX REMOTE CONDENSER2-17 2-18 CONNECTING THE PRE-CHARGED REFRIGERATION LINESTESTING CO2 CIRCUIT FOR LEAKS TESTING SYRUP CIRCUIT 5 GALLON TANKS ONLYBUILDING AN ICE BANK Start-UpPreparing Ice Bank 2-19Check the water bath for full ice bank Installation Checklist2-20 Observe the pump operations for leaksWater Filters Section OperationOperation Typical SystemSequence of Operation WATER BATH ACCESSSERVICE ACCESS How the Multiplex WorksStart-up Equipment Setup and Close ProcedureEQUIPMENT SETUP PROCEDURE EQUIPMENT CLOSE PROCEDURETHIS PAGE INTENTIONALLY LEFT BLANK Sanitizing Section MaintenanceMaintenance BEVERAGE SYSTEM CLEANINGFIGAL BEVERAGE SYSTEM Shipping, Storage and Relocation Back-flowPreventer MaintenanceTHIS PAGE INTENTIONALLY LEFT BLANK Checklist Section Before Calling for ServiceBefore Calling for Service THIS PAGE INTENTIONALLY LEFT BLANK Before Calling for ServiceSection Page Part Number 020001552 5/11