Manitowoc Ice 11M manual Section Before Calling for Service, Checklist

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Before Calling for Service

Section 5

Before Calling for Service

 

 

Section 5

Before Calling for Service

Checklist

If a problem arises during operation of your post mix soda refrigeration unit, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty.

!Warning

Only trained and certified electrical and plumbing technicians must service this unit. All wiring and plumbing must conform to national and local codes.

Problem

Possible Cause

To Correct

Water only dispensing:

Regulator(s) out of adjustment

Check/adjust regulator(s).

No pressure

 

 

Out of CO2

Install fresh tank.

 

Defective regulator(s)

Check/repair/replace regulator(s).

 

CO2 line pinched, kinked, or obstructed

Check/repair/replace CO2 line.

Syrup and CO2 only dispensing:

No power

Check poser supply. Plug in carbonator

Carbonator

 

or reset breaker.

 

Water supply

Make sure water is turned ON.

 

 

Replace water filter.

 

 

Check/clean/replace pump strainer.

 

 

Check/clean/repair water check valve.

 

 

Check for frozen water line.

 

 

Internal Carbonator unit only.

 

Defective carbonator

Check/repair/replace carbonator pump,

 

 

motor, electrode or liquid level control.

Syrup and plain water only dispensing:

Out of CO2

Install fresh tank.

No pressure

HP regulator out of adjustment

Adjust HP regulator to the proper setting.

 

Defective HP regulator

Check/repair/replace HP regulator.

 

CO2 line pinched, kinked, or obstructed

Check/repair/replace CO2 line.

One valve will not dispense anything:

Broken wire or loose connection

Replace/repair wire or connector.

Is there power to the valve?

 

 

Bad microswitch

Replace microswitch.

Beverage dispensed is too sweet:

Flow control out of adjustment

Adjust the flow control.

Is the ratio (brix) of the drink correct?

Insufficient soda flow due to low

Adjust CO2 pressure or change the tank.

 

carbonator pressure

 

 

Low CO2 pressure due to leaks

Repair CO2 leaks.

 

Obstruction in the water or soda line

Clean out the lines.

Beverage is not sweet enough:

Flow control out of adjustment

Adjust the flow control.

Is the ratio (brix) of the drink correct?

Soda flow too high

Reset CO2 pressure or replace regulator

 

 

if necessary.

 

Obstruction in syrup line

Clean out the syrup line.

Drinks are foaming:

Over carbonation

Check CO2 supply. Reset pressure or

Are system pressures correct?

 

replace regulator is necessary.

 

Dirty lines/valves

Clean sanitize entire system.

Part Number 020001552 5/11

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Contents Installation, Use & Care Manual Model 11M Root Beer System Refrigeration UnitAmerica’s Quality Choice in Refrigeration PERSONAL INJURY POTENTIAL Safety NoticesProcedural Notices Read These Before ProceedingSpecifications Table of Contents continued SectionSection Installation Attention Marine InstallationsConnecting Insulated Conduit Table of Contents continuedEquipment Placement Tower InstallationBag-In-BoxSystem Sanitation Table of Contents continued Section MaintenanceSection Before Calling for Service Beverage System CleaningTHIS PAGE INTENTIONALLY LEFT BLANK Read This Manual How to Read a Model NumberSection General Information SectionSpecial Applications AccessoriesSpecifications ATTENTION MARINE INSTALLATIONSSerial Plate Location Warranty InformationGeneral Information UNPACKING AND INSPECTING Section InstallationKit assembly includes GeneralSide View InstallationDimensions and Clearances Top ViewBLADE TOWER REMOTE CONDENSERSafe Installation Dos and Don’ts REQUIREMENTS FOR POST MIX UNITS Location RequirementsCLEARANCES RATINGSAmbient Location Requirement Installer InstructionsSPECIFICATIONS ElectricalGROUNDING INSTRUCTIONS Drain Hose Connection Plumbing/Water SupplyPLUMBING POTABLE WATER PLUMBING REQUIREMENTS - GENERALSingle Tower Plumbing PLUMBING CIRCUIT DIAGRAMS - MODEL 11M ROOT BEERModel 11M Root Beer Dual Tower Plumbing 2-10Model 11M Root Beer Three Tower Plumbing 2-11CONNECTING INSULATED CONDUIT Refrigeration Unit InstallationEQUIPMENT PLACEMENT TOWER INSTALLATIONProceed with the Following Tests CONNECTING SUPPLY LINESConnecting conduit at the refrigeration unit 2-13PROPER USE OF JOHN GUEST FITTINGS Proper John Guest Fitting InstallationConnect the drain 2-142-15 Model 11M ConnectionsControl Switches INSULATING CONNECTIONS Condenser and Pre-chargedLines InstallationAeroquip Connection 2-16INSTALLING THE MULTIPLEX REMOTE CONDENSER 2-17PRE-CHARGEDREFRIGERATION LINE REQUIREMENTS 2-18 CONNECTING THE PRE-CHARGED REFRIGERATION LINESTESTING CO2 CIRCUIT FOR LEAKS TESTING SYRUP CIRCUIT 5 GALLON TANKS ONLYBUILDING AN ICE BANK Start-UpPreparing Ice Bank 2-19Check the water bath for full ice bank Installation Checklist2-20 Observe the pump operations for leaksWater Filters Section OperationOperation Typical SystemSequence of Operation WATER BATH ACCESSSERVICE ACCESS How the Multiplex WorksStart-up Equipment Setup and Close ProcedureEQUIPMENT SETUP PROCEDURE EQUIPMENT CLOSE PROCEDUREOperation Sanitizing Section MaintenanceMaintenance BEVERAGE SYSTEM CLEANINGFIGAL BEVERAGE SYSTEM Shipping, Storage and Relocation Back-flowPreventer MaintenanceMaintenance Section Before Calling for Service Before Calling for ServiceChecklist Before Calling for Service SectionTHIS PAGE INTENTIONALLY LEFT BLANK Page Part Number 020001552 5/11