Woods Equipment DS96, DS120 Operation, Tractor Stability, Connect Cutter to Tractor PULL-TYPE

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OPERATION

The operator is responsible for the safe operation of the cutter. The operator must be properly trained. Operators should be familiar with the cutter, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 7 to page 13.

This medium-duty cutter is designed for grass and weed mowing and shredding.

Recommended mowing speed for most conditions is from 2 to 5 mph.

Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam- age property.

If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The mower deck and protec- tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

Never allow riders on power unit or attachment.

Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

Operate tractor PTO at 540 RPM. Do not exceed.

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

CAUTION

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

TRACTOR STABILITY

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result- ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

Figure 1. Tractor Stability

CONNECT CUTTER TO TRACTOR (PULL-TYPE)

NOTICE

The horizontal distance between the end of the tractor PTO shaft and the drawbar hitch point should be 14" for 540 RPM cutters. This distance must not vary more than plus or minus (1") or the drive may be damaged when turning.

1.Adjust tractor drawbar to obtain the desired drawbar hitch point distance.

NOTE: On some tractors, a drawbar kit must be used to obtain the required dimension. Check with your tractor dealer for assistance.

2.Install tractor drawbar bracket to the tractor drawbar using cap screw and hex nut.

3.Attach parking jack to cutter tongue. Raise tongue to tractor drawbar height.

4.Place special heat-treated washer between cutter tongue and drawbar.

5.Secure cutter to tractor drawbar with a high- strength drawbar pin 3/4" or larger. Keep pin in place during operation.

6.Attach safety tow chain to drawbar support. Leave enough slack for turning.

14Operation

(Rev. 2/6/2009) MAN0390 (Rev. 6/30/2006)

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Contents Rotary Cutter Introduction To the DealerTable of Contents DS96 DS120 SpecificationsGeneral Information Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishPreparation Safety RulesTraining Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedKeep Away Be Careful Raised Cutter can Drop and CrushTractor Stability OperationOperation Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Driveline Attachment Shorten DrivelineCutting Height Adjustment Driveline Interference CheckWheel Spacing DS120 only Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionCutter Operation Tractor OperationOperating Technique Mowing TipsPRE-OPERATION Check List Owners Responsibility Blocking Method Owner ServiceOwner Service LubricationRemoving Blades Figure Installing BladesServicing Blades Slip Clutch Assembly Sharpening BladesAdjusting Slip Clutch Rubber Disk ReplacementCleaning Shielding RepairTroubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal ReplacementSpindle Gearbox Repair Remove Gearbox from Cutter Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Disassemble GearboxReinstall Gearbox Assemble GearboxSpindle Gearbox Assembly Splitter Gearbox Repair Remove Gearbox from Cutter Disassemble Splitter GearboxSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Installation Crossbar TimingUniversal Joint Repair Joint DisassemblyJoint Assembly Install Cups Servicing Tires SafelyDealer SET-UP Instructions AssemblyAssembly Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfInstall Hydraulic Hose DS96 Pull-Type Rear Half InstallationInstall Spring Arm Assemble DS120 PULL-TYPE Cutter Rear HalfDS120 Pull-Type Rear Half Installation DS120 Pull-Type Rear HalfInstall Tongue DS96 & DS120 Cutters Install 3-JOINT DrivelineTongue and Driveline Installation DS96 and DS120 Tongue and Driveline InstallationAssemble DS96 Mounted Cutter Install A-FrameInstall Tailwheel Arms DS96 Mounted Assembly DS96 Mounted AssemblyInstall Hydraulic Hoses Assemble DS120 Mounted CutterDS120 Mounted Assembly Install Rubber Shielding Fill GearboxesInstall Chain Shielding Optional Optional Chain Shielding InstallationPRE-DELIVERY Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Index PartsDS96 / DS120 Main Frame Assembly Hardware DS96 / DS120 Main Frame Parts ListDS96 DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly Parts List DS96 / DS120 Flexible CouplerDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS96 / DS120 Slip Clutch Drive Assembly DS120 onlyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Hydraulic Cylinder Stroke Control KIT Optional Parking Jack PULL-TYPECrossbar Puller Optional Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexSafety Warranty Warranty