Woods Equipment DS120, DS96 manual Crossbar Removal

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CROSSBAR REMOVAL

1.It is necessary to gain access to bottom side of cutter for crossbar removal. See BLOCKING METHOD, page 21.

NOTE: You will need to use either the puller screw (Item 6, Figure 23) or a small hydraulic jack to remove the crossbar.

2.To make crossbar removal easier, remove blades as shown in Figure 22.

8.Crossbar

9.Blade

12.Blade pin

13.Shim

14.Keyhole plate

15.Blade pin lock clip

16.Shim

35. Cap screw

37.Castle nut

38.Cotter pin

Figure 22. Blade Removal

3.Remove cotter pin (38) and castle nut (37) from bottom of crossbar.

4.Refer to Figure 23. Attach a clevis (1) to each end of crossbar, using blade pins, spacers, keyhole plates, and blade pin clips.

5.Position tube assembly (5) with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal.

6.For removal with puller screw, attach tube (5) to each clevis with screws (2) and nuts (3). Place pad

(4)in nut and thread puller screw (6) into nut from bottom. Tighten until pad is solid against gearbox shaft. For best results, strike head of puller screw with a hammer while tightening with a wrench.

7.For removal with a jack, attach tube to each clevis with puller links (7), screws (2), and nuts (3). Place jack on tube with end of jack pressing against gearbox shaft. Slowly apply force with jack.

NOTE: Hydraulic jack will not operate if tipped more than 90-degrees. Use care to prevent bend- ing crossbar during removal.

1.Clevis

2.5/8 NC x 4 Cap screw

3.5/8 NC Hex nut

4.Pad assembly

5.Tube assembly

6.Screw assembly

7.Puller link

Figure 23. Crossbar Removal

MAN0390 (Rev. 4/6/2007)

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents Specifications General InformationDS96 DS120 Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulOperation OperationTractor Stability Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing DS120 only Blade SelectionOperating Technique Tractor OperationCutter Operation Mowing TipsPRE-OPERATION Check List Owners Responsibility Owner Service Owner ServiceBlocking Method LubricationInstalling Blades Servicing BladesRemoving Blades Figure Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal ReplacementHorizontal Shaft Seal Repair Vertical Shaft Seal Repair Spindle BOXSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationJoint Disassembly Joint AssemblyUniversal Joint Repair Servicing Tires Safely Install CupsAssembly Instructions AssemblyDealer SET-UP Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationInstall A-Frame Install Tailwheel ArmsAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly DS96 / DS120 Main Frame Parts List DS96Hardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty