Woods Equipment manual DS96 / DS120 Splitter Gearbox Assembly

Page 61

DS96 / DS120 SPLITTER GEARBOX ASSEMBLY

REF

PART

 

QTY

DESCRIPTION

REF

PART

 

QTY

DESCRIPTION

1

1008192

 

--

Complete gearbox

12

1008136

 

1

Cover

2

1008130

 

1

Lock nut

13

1008148

 

2

Bearing cup and cone

3

39274

*

16

M10 x 1.5 x 22 mm Cap screw

14

1008149

 

1

Input shaft 1-3/4 20 spline

4

1008131

 

1

Through shaft 1-3/4 20 spline

15

1008151

 

1

Housing extension

5

57456

 

1

Shim 45.3 x 65.3 x 2.5

16

39408

 

2

Bearing cup and cone

6

39325

 

1

3/8 Vent plug

17

39412

 

1

Seal 52 x 85 x 10

7

1008132

 

1

Crown gear, 27 teeth

18

58751

 

3

Shim kit 45.3 x 65.3

8

1008133

 

1

Pinion gear, 18 teeth

19

27326

*

4

3/8 NPT Solid plug

9

1008134

 

1

Shim 45.3 x 65.3 x 1

20

1008154

 

1

Spacer 45.3 x 60.3 x 5

10

39402

 

1

Key, 14 x 9 x 40

21

1008155

 

1

Key, 14 x 9 x 35

11

1008135

 

2

Seal, 45 x 72 x 8

 

 

 

 

 

* Standard hardware, obtain locally

MAN0390 (Rev. 4/6/2007)

Parts 61

 

 

Image 61
Contents Rotary Cutter To the Dealer IntroductionTable of Contents General Information SpecificationsDS96 DS120 Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishTraining Safety RulesPreparation Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulOperation OperationTractor Stability Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing DS120 only Blade SelectionOperating Technique Tractor OperationCutter Operation Mowing TipsPRE-OPERATION Check List Owners Responsibility Owner Service Owner ServiceBlocking Method LubricationServicing Blades Installing BladesRemoving Blades Figure Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal ReplacementHorizontal Shaft Seal Repair Vertical Shaft Seal Repair Spindle BOXSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationJoint Assembly Joint DisassemblyUniversal Joint Repair Servicing Tires Safely Install CupsAssembly Instructions AssemblyDealer SET-UP Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationInstall Tailwheel Arms Install A-FrameAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly DS96 DS96 / DS120 Main Frame Parts ListHardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty