Woods Equipment DS120, DS96 manual Sharpening Blades, Slip Clutch Assembly

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NOTE: Always replace or sharpen both blades at the same time.

1.Inspect blade pin (12) for nicks or gouges, and if you find any, replace the blade pin.

2.Insert blade pin through the blade (9). Blade should swivel on blade pin; if it doesn’t, determine the cause and correct.

3.Align crossbar (8) with blade access hole in cutter frame. Apply a liberal coating of Never Seez or equivalent to blade pin and crossbar hole. Make sure blade offset is away from cutter. Push blade pin through crossbar. Pin should rotate freely prior to installing blade clip (15).

4.Install shims (13 & 16) over blade pin.

NOTE: Only use enough shims to allow keyhole plate (14) to slide into blade pin groove.

5.Install blade clip (15) over keyhole plate and into blade pin groove.

6.Secure into position with cap screw (35). Torque cap screw to 85 lbs-ft.

7.Repeat steps for opposite side.

NOTE: Blade should be snug but should swivel on pin without having to exert excessive force. Keep any spacers not used in the installation as replace- ments or for future installation.

Sharpening Blades

NOTICE

When sharpening blades, grind the same amount on each blade to maintain balance. Replace blades in pairs. Unbalanced blades will cause excessive vibration, which can damage gearbox bearings. Vibration may also cause struc- tural cracks to cutter.

1.Sharpen both blades at the same time to maintain balance. Follow original sharpening pattern.

2.Do not sharpen blade to a razor edge—leave at least a 1/16" blunt edge.

3.Do not sharpen back side of blade.

Figure 14. Sharpen Blade Cutting Edge

1.Flange yoke

2.Friction disc

3.Hub, 1-3/8 round bore

4.Thrust plate

5.Belleville spring plate

6.10 mm x 1.35P x 50 mm Cap screw

7.10 mm x 1.5P Hex nut

Figure 15. Slip Clutch Assembly

(Rev. 5/11/2007) MAN0390 (Rev. 4/6/2007)

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents DS96 DS120 SpecificationsGeneral Information Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesTraining Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulConnect Cutter to Tractor PULL-TYPE OperationOperation Tractor StabilityConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel Spacing DS120 onlyMowing Tips Tractor OperationOperating Technique Cutter OperationPRE-OPERATION Check List Owners Responsibility Lubrication Owner ServiceOwner Service Blocking MethodRemoving Blades Figure Installing BladesServicing Blades Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingSeal Replacement Dealer ServiceDealer Service Gearbox MaintenanceDisassemble Gearbox Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Spindle Gearbox Repair Remove Gearbox from CutterAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyJoint Assembly Servicing Tires Safely Install CupsAssemble DS96 PULL-TYPE Cutter Rear Half AssemblyAssembly Instructions Dealer SET-UP InstructionsDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationAssemble DS96 Mounted Cutter Install A-FrameInstall Tailwheel Arms DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDelivery Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists PRE-DELIVERY Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly Hardware DS96 / DS120 Main Frame Parts ListDS96 DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty