Woods Equipment manual Install Tongue DS96 & DS120 Cutters, Install 3-JOINT Driveline

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INSTALL TONGUE DS96 & DS120

CUTTERS

Refer to Figure 36.

1.Place tongue (1) between inner mast plates.

NOTE: DS96 only has one set of mast plates. Fig- ure 36 shows the DS120 cutter frame.

2.Place washer (46) and sleeve (16) on cap screw (44).

3.Place washer (47) between mast plates and tongue, insert cap screw (44) with washer (46) and sleeve (16) through mast plate and tongue. NOTE: Washers (47) are only required on DS120 cutters.

4.Secure with second washer (46) and lock nut (45).

5.Attach front half of attitude rod to lug on tongue using clevis pin (17) and cotter pin (48).

6.Raise front of cutter and install parking jack (6) to support tongue.

7.Attach safety tow chain (5) to tongue using cap screw (44), washer (47), and lock nut (45). Be sure chain links do not interfere with tractor drawbar.

INSTALL 3-JOINT DRIVELINE

Install Driveline

Refer to Figure 36.

1.Coat input shaft of gearbox shaft with light coating of grease.

2.Attach slip clutch on driveline (9) to input shaft of gearbox. Tighten cap screws (33) and lock nut (34).

3.Attach rear tether chain on driveline to clip on plastic gearbox shield.

Install H-Frame

1.Place H-frame (2) over front of tongue and align holes.

2.Secure H-frame to tongue using cap screw (42), two sleeve (3), two cup washers (4) and lock nut (43).

Attach Driveline to H-frame

NOTE: Select holes in H-frame that will allow driveline to run level. Refer to Operation section for driveline height. Final adjustment will be necessary when cutter is attached to the tractor.

Place driveline bearing carrier between H-frame (2) and secure with clevis pin (7) and cotter pin (49).

Install Front Drive

1.Slide rear yoke of front driveline (8) over shaft of driveline (9) and align with notch on shaft.

2.Secure drives together using cap screw (39) and lock nut (38).

3.Attach tether chain on front half of driveline (8) to H-frame (2).

Install Drive Shield & Hose Holder

1.Attach drive shield (13) to driveline carrier bearing using two cap screws (35) and lock washers (36).

2.Attach hydraulic hose holder (15) to the top hole in H-frame (2) with cap screw (41), sleeve (14), and lock nut (40).

Install SMV Bracket

1.Attach SMV bracket (19) to the top of center gearbox using two cap screws (32).

2.Attach SMV emblem (20) to SMV bracket using two round head cap screws (30) and hex nuts (31).

MAN0390 (Rev. 4/6/2007)

Assembly 41

 

 

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents DS96 DS120 SpecificationsGeneral Information Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesTraining Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulOperation OperationTractor Stability Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing DS120 only Blade SelectionOperating Technique Tractor OperationCutter Operation Mowing TipsPRE-OPERATION Check List Owners Responsibility Owner Service Owner ServiceBlocking Method LubricationRemoving Blades Figure Installing BladesServicing Blades Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal ReplacementHorizontal Shaft Seal Repair Vertical Shaft Seal Repair Spindle BOXSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyJoint Assembly Servicing Tires Safely Install CupsAssembly Instructions AssemblyDealer SET-UP Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationAssemble DS96 Mounted Cutter Install A-FrameInstall Tailwheel Arms DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly Hardware DS96 / DS120 Main Frame Parts ListDS96 DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty