Woods Equipment DS96, DS120 manual Driveline Attachment, Shorten Driveline

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DS120 Category 2 Quick Hitch

1.Position the hitch pins as shown in Figure 4.

2.Attach tractor with quick hitch to cutter and secure according to quick hitch manufacturer’s instructions.

Figure 4. DS120 Category 2 Quick Hitch Connection

DS120 Category 3 Standard Hitch

1.Position the tractor 3-point lower lift arms between the hitch mast plates and secure with hitch pins and 7/16 klik pins. Note the hitch pins orientation.

2.Connect the tractor top link to the cutter A-frame using the upper holes and 1-1/4" OD sleeve. The break link must be placed in the lower holes of the A-frame. See Figure 5.

Figure 5. DS120 Cat. 3 Standard Hitch Connection

DS120 Category 3 Quick Hitch

1.Position the hitch pins as shown in Figure 6.

2.Place break link and 1-1/4" OD sleeve in the top hole of the A-frame and secure.

3.Attach tractor with quick hitch to cutter and secure according to quick hitch manufacturer’s instructions.

Figure 6. DS120 Category 3 Quick Hitch Connection

Hydraulic Connection (DS120 Only)

1.Inspect hydraulic hoses to ensure they are in good condition.

2.Clean the fittings before connecting them to the tractor hydraulic ports.

3.Route hoses through hose holder on 3-point mast. Be sure hoses can slide freely in holder. Do not allow hose slack to drag on the ground or become caught on tractor protrusions.

DRIVELINE ATTACHMENT

Attach the cutter to the tractor 3-point hitch (or quick hitch if available). Do not attach driveline. Raise and lower cutter to determine maximum and minimum dis- tance between the tractor PTO shaft and the gearbox input shaft. If the distance is too large, the driveline will be too short for proper engagement. If distance is too small, the driveline may bottom out in operation and damage the cutter or tractor.

Driveline length must be sufficient to provide at least 1/3 driveline length of engagement during operation. There must be at least 4 inches of engagement at the cutters lowest possible point of operation. The driveline must not bottom out when raised to the maximum height possible.

If driveline is too short please call your Woods dealer for a longer driveline.

If driveline is too long please follow the instructions for shortening the driveline.

SHORTEN DRIVELINE

1.Move cutter up and down to get the shortest possible distance between tractor PTO shaft and gearbox input shaft.

2.Separate driveline into two halves and connect them to the tractor PTO and gearbox.

3.Place driveline halves parallel to one another to determine how much to shorten the driveline.

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(Rev. 2/6/2009) MAN0390 (Rev. 6/30/2006)

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Contents Rotary Cutter Introduction To the DealerTable of Contents General Information SpecificationsDS96 DS120 Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesPreparation Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedKeep Away Be Careful Raised Cutter can Drop and CrushOperation OperationTractor Stability Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Driveline Attachment Shorten DrivelineCutting Height Adjustment Driveline Interference CheckAttitude Adjustment PULL-TYPE Driveline Adjustment PULL-TYPEWheel Spacing DS120 only Blade SelectionTractor Operation Operating TechniqueCutter Operation Mowing TipsPRE-OPERATION Check List Owners Responsibility Owner Service Owner ServiceBlocking Method LubricationServicing Blades Installing BladesRemoving Blades Figure Slip Clutch Assembly Sharpening BladesAdjusting Slip Clutch Rubber Disk ReplacementCleaning Shielding RepairTroubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal ReplacementVertical Shaft Seal Repair Spindle BOX Horizontal Shaft Seal RepairSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxReinstall Gearbox Assemble GearboxSpindle Gearbox Assembly Splitter Gearbox Repair Remove Gearbox from Cutter Disassemble Splitter GearboxSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Installation Crossbar TimingJoint Assembly Joint DisassemblyUniversal Joint Repair Install Cups Servicing Tires SafelyAssembly Assembly InstructionsDealer SET-UP Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfInstall Hydraulic Hose DS96 Pull-Type Rear Half InstallationInstall Spring Arm Assemble DS120 PULL-TYPE Cutter Rear HalfDS120 Pull-Type Rear Half Installation DS120 Pull-Type Rear HalfInstall Tongue DS96 & DS120 Cutters Install 3-JOINT DrivelineTongue and Driveline Installation DS96 and DS120 Tongue and Driveline InstallationInstall Tailwheel Arms Install A-FrameAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyInstall Hydraulic Hoses Assemble DS120 Mounted CutterDS120 Mounted Assembly Install Rubber Shielding Fill GearboxesInstall Chain Shielding Optional Optional Chain Shielding InstallationDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Index PartsDS96 / DS120 Main Frame Assembly DS96 DS96 / DS120 Main Frame Parts ListHardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly Parts List DS96 / DS120 Flexible CouplerDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS96 / DS120 Slip Clutch Drive Assembly DS120 onlyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Hydraulic Cylinder Stroke Control KIT Optional Parking Jack PULL-TYPECrossbar Puller Optional Bolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexSafety Warranty Warranty