Woods Equipment DS96 manual DS120 Mounted Assembly

Page 46

1.Install a reducer bushing (15) and a restricter swivel elbow (16) in port at base end and rod end of cylinder (14). Position elbows to point toward front of cutter.

NOTE: Mounted units must use a double acting cylinder to prevent damage to tailwheels during transport.

2.Connect hoses (17) to elbows (16).

Install Driveline

1.Coat input shaft of gearbox with a light coating of grease.

2.Attach slip clutch on driveline (5) to input shaft of gearbox. Tighten cap screws (37) and lock nut (38).

3.Attach rear tether chain of driveline to driveline shield.

1.

Tailwheel arm

14.

Hydraulic cylinder, 3 x 8

37.

Cap screw,

2.

Rear A-frame bar

15.

Reducer

 

M12 x 1.5P x 65 mm

3.

Front A-frame bar

16.

Elbow, restricter

38.

Lock nut, M12 x 1.5P

4.

Lower hitch pin

17.

Hose, 156"

39.

Cap screw, 3/4 NC x 5-1/2

5.

Driveline

18.

Ratchet

40.

Lock nut, 3/4 NC

6.

Sleeve, 3/4 x 1-1/4 x 3

19.

Sleeve, 5/8 x 1 x 13/16

41.

Cotter pin, 1/4 x 1-1/2

7.

Break link

30.

Cap screw, 5/8 NC x 5

42.

Klik pin, 1/4 x 1-3/4

8.

Sleeve, 3/4 x 1 x 3

31.

Lock nut, 5/8 NC

43.

Cap screw, 5/8 NC x 2-3/4

9.

Sleeve, 5/8 x 1 x 1-1/4

32.

Lock nut, 1" NC

44.

Flat washer, 1"

10.

Headless pin, 3/4 x 5

33.

Cap screw, 1" NC x 12

 

 

11.

Headless pin, 1 x 4-1/2

34.

Flat washer, 5/8

 

 

12.

Headless pin, 1 x 5

35.

Carriage bolt, 5/8 NC x 2-1/2

 

 

13.

Transport lock-up

36.

Klik pin, 7/16 x 2

 

 

 

 

 

 

 

 

Figure 42. DS120 Mounted Assembly

46 Assembly

MAN0390 (Rev. 4/6/2007)

 

 

Image 46
Contents Rotary Cutter Introduction To the DealerTable of Contents General Information SpecificationsDS96 DS120 Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesPreparation Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedKeep Away Be Careful Raised Cutter can Drop and CrushTractor Stability OperationOperation Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Driveline Attachment Shorten DrivelineCutting Height Adjustment Driveline Interference CheckWheel Spacing DS120 only Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionCutter Operation Tractor OperationOperating Technique Mowing TipsPRE-OPERATION Check List Owners Responsibility Blocking Method Owner ServiceOwner Service LubricationServicing Blades Installing BladesRemoving Blades Figure Slip Clutch Assembly Sharpening BladesAdjusting Slip Clutch Rubber Disk ReplacementCleaning Shielding RepairTroubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal ReplacementSpindle Gearbox Repair Remove Gearbox from Cutter Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Disassemble GearboxReinstall Gearbox Assemble GearboxSpindle Gearbox Assembly Splitter Gearbox Repair Remove Gearbox from Cutter Disassemble Splitter GearboxSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Installation Crossbar TimingJoint Assembly Joint DisassemblyUniversal Joint Repair Install Cups Servicing Tires SafelyDealer SET-UP Instructions AssemblyAssembly Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfInstall Hydraulic Hose DS96 Pull-Type Rear Half InstallationInstall Spring Arm Assemble DS120 PULL-TYPE Cutter Rear HalfDS120 Pull-Type Rear Half Installation DS120 Pull-Type Rear HalfInstall Tongue DS96 & DS120 Cutters Install 3-JOINT DrivelineTongue and Driveline Installation DS96 and DS120 Tongue and Driveline InstallationInstall Tailwheel Arms Install A-FrameAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyInstall Hydraulic Hoses Assemble DS120 Mounted CutterDS120 Mounted Assembly Install Rubber Shielding Fill GearboxesInstall Chain Shielding Optional Optional Chain Shielding InstallationPRE-DELIVERY Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Index PartsDS96 / DS120 Main Frame Assembly DS96 DS96 / DS120 Main Frame Parts ListHardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly Parts List DS96 / DS120 Flexible CouplerDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS96 / DS120 Slip Clutch Drive Assembly DS120 onlyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Hydraulic Cylinder Stroke Control KIT Optional Parking Jack PULL-TYPECrossbar Puller Optional Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexSafety Warranty Warranty