Woods Equipment DS120, DS96 manual Maintenance

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

imum transport speed. Doing so could result in:

Loss of control of the implement and tractor

Reduced or no ability to stop during braking

Implement tire failure

Damage to the implement or its components.

Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

Do not operate PTO during transport.

Never tow this implement with a motor vehicle.

Do not operate or transport on steep slopes.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

MAINTENANCE

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

Before performing any service or maintenance, disconnect driveline from tractor PTO.

Before working underneath, raise mower, install transport lock, and block mower securely. Hydrau- lic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.

Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo- nents in any way.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Make certain all movement of equipment com- ponents has stopped before approaching for ser- vice.

Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

Make sure shields and guards are properly installed and in good condition. Replace if dam- aged.

Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.

Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

Explosive separation of tire and rim parts can cause serious injury or death. Release all air pres- sure before loosening bolts on wheel.

DS96-DS120 Safety Rules (Rev. 5/11/2007)

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents Specifications General InformationDS96 DS120 Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulOperation OperationTractor Stability Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing DS120 only Blade SelectionOperating Technique Tractor OperationCutter Operation Mowing TipsPRE-OPERATION Check List Owners Responsibility Owner Service Owner ServiceBlocking Method LubricationInstalling Blades Servicing BladesRemoving Blades Figure Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal ReplacementHorizontal Shaft Seal Repair Vertical Shaft Seal Repair Spindle BOXSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationJoint Disassembly Joint AssemblyUniversal Joint Repair Servicing Tires Safely Install CupsAssembly Instructions AssemblyDealer SET-UP Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationInstall A-Frame Install Tailwheel ArmsAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly DS96 / DS120 Main Frame Parts List DS96Hardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty