Woods Equipment DS120, DS96 manual Fill Gearboxes, Install Rubber Shielding

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FILL GEARBOXES

NOTICE

Gearbox is not filled at the factory. Prior to delivery to customer, make sure gearbox is filled only half-full with 80W or 90W API GL-4 or GL-5 gear lube. Use side plug to remove any excess oil.

1.Make sure vent plug hole is clear (installed by dealer).

2.Remove plug on side of gearbox.

3.Fill gearbox until oil runs out the side plug on gearbox. Use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL-4 or GL-5.

4.Install side plug and vent plug.

INSTALL RUBBER SHIELDING

1.Attach rubber belting (3) and deflector brackets (1) to the front of the frame using self-tapping screws (6), flat washers (8), and lock washers (7).

2.Attach front reflector bracket (9) over left front shield.

3.Attach rubber deflector (4) and center deflector strap (2) to the rear of the cutter frame using self- tapping screws (6), flat washers (8), and lock washers (7).

Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam- age property.

If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The mower deck and protec- tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

1. Front belt bracket

2. Rear belt strap

3. Front rubber deflector

4. Rear rubber deflector

5. Rear belt strap (DS96 only)

6. Self tapping screw, 3/8 x 1-1/4

7. Lock washer, 3/8

8. Flat washer, 3/8

9. Front reflector bracket

Figure 43. Rubber Shield Installation

MAN0390 (Rev. 4/6/2007)

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents DS96 DS120 SpecificationsGeneral Information Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesTraining Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulConnect Cutter to Tractor PULL-TYPE OperationOperation Tractor StabilityConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel Spacing DS120 onlyMowing Tips Tractor OperationOperating Technique Cutter OperationPRE-OPERATION Check List Owners Responsibility Lubrication Owner ServiceOwner Service Blocking MethodRemoving Blades Figure Installing BladesServicing Blades Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingSeal Replacement Dealer ServiceDealer Service Gearbox MaintenanceDisassemble Gearbox Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Spindle Gearbox Repair Remove Gearbox from CutterAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyJoint Assembly Servicing Tires Safely Install CupsAssemble DS96 PULL-TYPE Cutter Rear Half AssemblyAssembly Instructions Dealer SET-UP InstructionsDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationAssemble DS96 Mounted Cutter Install A-FrameInstall Tailwheel Arms DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDelivery Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists PRE-DELIVERY Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly Hardware DS96 / DS120 Main Frame Parts ListDS96 DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty