Woods Equipment DS120, DS96 Appendix, Bolt Torque Chart, SAE Series Torque Chart, Metric Series

Page 73

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

SAE SERIES

A TORQUE

CHART

SAE Bolt Head

Identification

SAE Grade 2

SAE Grade 5

SAE Grade 8

(No Dashes)

(3 Radial Dashes)

(6 Radial Dashes)

A

 

 

 

 

MARKING ON HEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAE 2

 

SAE 5

 

SAE 8

Diameter

Wrench

 

 

 

 

 

 

 

 

 

 

 

 

(Inches)

Size

lbs-ft

 

N-m

lbs-ft

 

N-m

lbs-ft

 

N-m

 

 

 

 

 

 

 

 

 

 

 

1/4"

7/16"

6

 

8

10

 

13

14

 

18

 

 

 

 

 

 

 

 

 

 

 

5/16"

1/2"

12

 

17

19

 

26

27

 

37

 

 

 

 

 

 

 

 

 

 

 

3/8"

9/16"

23

 

31

35

 

47

49

 

67

 

 

 

 

 

 

 

 

 

 

 

7/16"

5/8"

36

 

48

55

 

75

78

 

106

 

 

 

 

 

 

 

 

 

 

 

1/2"

3/4"

55

 

75

85

 

115

120

 

163

 

 

 

 

 

 

 

 

 

 

 

9/16"

13/16"

78

 

106

121

 

164

171

 

232

 

 

 

 

 

 

 

 

 

 

 

5/8"

15/16"

110

 

149

170

 

230

240

 

325

 

 

 

 

 

 

 

 

 

 

 

3/4"

1-1/8"

192

 

261

297

 

403

420

 

569

 

 

 

 

 

 

 

 

 

 

 

7/8"

1-5/16"

306

 

416

474

 

642

669

 

907

 

 

 

 

 

 

 

 

 

 

 

1"

1-1/2"

467

 

634

722

 

979

1020

 

1383

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

METRIC SERIES

8.8

 

 

Metric Bolt Head

10.9

 

 

 

 

 

 

A

TORQUE

Metric

 

 

Identification

Metric

 

 

 

 

 

 

 

 

 

CHART

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grade 8.8

 

 

 

Grade 10.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COARSE THREAD

 

 

 

FINE THREAD

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

MARKING ON HEAD

 

 

 

MARKING ON HEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter &

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter &

 

 

 

 

Metric 8.8

 

Metric 10.9

 

Metric 8.8

Metric 10.9

Thread Pitch

 

Wrench

 

 

Thread Pitch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Millimeters)

 

Size

 

N-m

 

lbs-ft

 

N-m

 

lbs-ft

 

N-m

lbs-ft

N-m

 

lbs-ft

(Millimeters)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 x 1.0

 

10 mm

8

 

6

 

11

 

8

 

8

6

11

 

8

6 x 1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8 x 1.25

 

13 mm

20

 

15

 

27

 

20

 

21

16

29

 

22

8 x 1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 x 1.5

 

16 mm

39

 

29

 

54

 

40

 

41

30

57

 

42

10 x 1.25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12 x 1.75

 

18 mm

68

 

50

 

94

 

70

 

75

55

103

 

76

12 x 1.25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14 x 2.0

 

21 mm

109

 

80

 

151

 

111

 

118

87

163

 

120

14 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16 x 2.0

 

24 mm

169

 

125

 

234

 

173

 

181

133

250

 

184

16 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18 x 2.5

 

27 mm

234

 

172

 

323

 

239

 

263

194

363

 

268

18 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20 x 2.5

 

30 mm

330

 

244

 

457

 

337

 

367

270

507

 

374

20 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22 x 2.5

 

34 mm

451

 

332

 

623

 

460

 

495

365

684

 

505

22 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 x 3.0

 

36 mm

571

 

421

 

790

 

583

 

623

459

861

 

635

24 x 2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30 x 3.0

 

46 mm

1175

 

867

 

1626

 

1199

 

1258

928

1740

 

1283

30 x 2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Typical Washer

 

 

Lock Washer

Flat Washer

 

 

 

 

 

 

 

Installations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bolt

8/9/00

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 73

Image 73
Contents Rotary Cutter To the Dealer IntroductionTable of Contents General Information SpecificationsDS96 DS120 Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishTraining Safety RulesPreparation Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulOperation OperationTractor Stability Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing DS120 only Blade SelectionOperating Technique Tractor OperationCutter Operation Mowing TipsPRE-OPERATION Check List Owners Responsibility Owner Service Owner ServiceBlocking Method LubricationServicing Blades Installing BladesRemoving Blades Figure Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal ReplacementHorizontal Shaft Seal Repair Vertical Shaft Seal Repair Spindle BOXSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationJoint Assembly Joint DisassemblyUniversal Joint Repair Servicing Tires Safely Install CupsAssembly Instructions AssemblyDealer SET-UP Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationInstall Tailwheel Arms Install A-FrameAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly DS96 DS96 / DS120 Main Frame Parts ListHardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty