Woods Equipment DS96, DS120 manual Storage, PRE-OPERATION Check List Owners Responsibility

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Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

Never tow this implement with a motor vehicle.

1.Always transport with cutter in raised, locked position.

2.Raise cutter with hydraulic cylinder.

3.Rotate transport lock over cylinder rod. See Figure 33 on page 38.

4.Lower cylinder against transport lock.

5.To lower cutter for operation, extend hydraulic cylinder. Rotate transport lock back away from cylinder rod. Lower to desired cutting height.

STORAGE

Keep children and bystanders away from stor- age area.

On Mounted and Semi-Mounted Cutters:

Disconnect cutter driveshaft and secure up off ground. Raise cutter with 3-point hitch. Place blocks under cutter side skids. Lower cutter onto blocks. Disconnect hydraulic lines to optional cyl- inder. Disconnect cutter from tractor 3-point hitch and carefully drive tractor away from cutter.

On Pull-Type Cutters:

Raise cutter and block securely. Block wheels and raise tongue with jack. Disconnect hydraulic lines to optional cylinder. Disconnect driveline and secure up off the ground.

PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety decal instructions on page 7 to page 13.

___ Check that all safety decals are installed and in good condition. Replace if damaged.

___ Check that equipment is properly and securely attached to tractor.

___ Make sure driveline spring-activated locking pin or collar slides freely and is seated firmly in trac- tor PTO spline groove.

___ Set tractor PTO at correct rpm for your equip- ment.

___ Lubricate all grease fitting locations. Make sure PTO shaft slip joint is lubricated.

___ Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor. Check that hoses are not twisted, bent sharply, kinked, frayed, or pulled tight. Replace any damaged hoses immediately.

___ Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses.

___ Check that all hardware is properly installed and secured.

___ Check to ensure blades are sharp, in good condi- tion, and installed correctly. Replace if damaged.

___ Make sure tractor ROPS or ROPS cab and seat belt are in good condition. Keep seat belt securely fastened during operation.

___ Check that shields and guards are properly installed and in good condition. Replace if dam- aged.

___ Check cutting height, front-to-rear attitude, and top link adjustment.

___ Before starting engine, operator must be in trac- tor seat with seat belt fastened. Place transmis- sion in neutral or park, engage brake and disengage tractor PTO.

___ Inspect area to be cut and remove stones, branches, or other hard objects that might be thrown and cause injury or damage.

___ Check that chain shielding is in good condition and replace any damaged chain links.

___ Make sure tractor 3-point lift links do not interfere with hydraulic hoses or driveline throughout full turning range.

20Operation

(Rev. 4/6/2007) MAN0390 (Rev. 6/30/2006)

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Contents Rotary Cutter Introduction To the DealerTable of Contents DS96 DS120 SpecificationsGeneral Information Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishPreparation Safety RulesTraining Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedKeep Away Be Careful Raised Cutter can Drop and CrushOperation OperationTractor Stability Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Driveline Attachment Shorten DrivelineCutting Height Adjustment Driveline Interference CheckAttitude Adjustment PULL-TYPE Driveline Adjustment PULL-TYPEWheel Spacing DS120 only Blade SelectionTractor Operation Operating TechniqueCutter Operation Mowing TipsPRE-OPERATION Check List Owners Responsibility Owner Service Owner ServiceBlocking Method LubricationRemoving Blades Figure Installing BladesServicing Blades Slip Clutch Assembly Sharpening BladesAdjusting Slip Clutch Rubber Disk ReplacementCleaning Shielding RepairTroubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal ReplacementVertical Shaft Seal Repair Spindle BOX Horizontal Shaft Seal RepairSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxReinstall Gearbox Assemble GearboxSpindle Gearbox Assembly Splitter Gearbox Repair Remove Gearbox from Cutter Disassemble Splitter GearboxSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Installation Crossbar TimingUniversal Joint Repair Joint DisassemblyJoint Assembly Install Cups Servicing Tires SafelyAssembly Assembly InstructionsDealer SET-UP Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfInstall Hydraulic Hose DS96 Pull-Type Rear Half InstallationInstall Spring Arm Assemble DS120 PULL-TYPE Cutter Rear HalfDS120 Pull-Type Rear Half Installation DS120 Pull-Type Rear HalfInstall Tongue DS96 & DS120 Cutters Install 3-JOINT DrivelineTongue and Driveline Installation DS96 and DS120 Tongue and Driveline InstallationAssemble DS96 Mounted Cutter Install A-FrameInstall Tailwheel Arms DS96 Mounted Assembly DS96 Mounted AssemblyInstall Hydraulic Hoses Assemble DS120 Mounted CutterDS120 Mounted Assembly Install Rubber Shielding Fill GearboxesInstall Chain Shielding Optional Optional Chain Shielding InstallationDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Index PartsDS96 / DS120 Main Frame Assembly Hardware DS96 / DS120 Main Frame Parts ListDS96 DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly Parts List DS96 / DS120 Flexible CouplerDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS96 / DS120 Slip Clutch Drive Assembly DS120 onlyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Hydraulic Cylinder Stroke Control KIT Optional Parking Jack PULL-TYPECrossbar Puller Optional Bolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexSafety Warranty Warranty