Woods Equipment DS120, DS96 manual Connect Cutter to Tractor Mounted

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7.Connect cutter driveline to tractor PTO shaft, making sure the spring-activated lock pin slides freely and is seated in tractor PTO splined groove.

8.Remove parking jack from the tongue and attach it to the storage post on the front of the cutter.

9.Adjust H-frame bearing height so that the front driveline is parallel to the ground. Secure with 5/8 x 5-21/32 clevis pin and 3/16 x 1-1/2 cotter pin.

10.Attach drive shaft shield to bearing housing using two 3/8 x 1 cap screws and 3/8 lock washers.

Hydraulic Connection

1.Inspect hydraulic hoses to ensure they are in good condition.

2.Clean the fittings before connecting them to the tractor hydraulic ports.

3.Attach the hydraulic hose to the tractor.

4.Route the hose through the hose holder at the hitch and be sure the hose can slide freely in the holder. Do not allow hose slack to drag on the ground or become caught on tractor protrusions.

5.From the operator position, start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder.

Interference Check

1.Be sure that tractor 3-point lift links do not interfere with hydraulic hoses, cutter driveline, or cutter frame.

2.Check for straight-ahead operation and at full- turning angles. If there is any interference, remove the lower lift links.

3.Contact between tractor lift links and cutter parts can cause damage, especially when turning.

CONNECT CUTTER TO TRACTOR (MOUNTED)

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result- ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

Tractor Adjustments

Before attaching tractor to cutter, install sway blocks or sway chains, or adjust stabilizer bars. Refer to the trac- tor operator's manual for instructions.

Install tractor front end weights as recommended by the tractor manufacturer to provide 20% of weight on front wheels.

DS96 Category 2 Standard Hitch

1.Position the tractor 3-point lower lift arms over the hitch pins and secure with 7/16 klik pins.

2.Connect the tractor top link to the cutter A-frame using the upper holes and 1" OD sleeve. The break link must be placed in the lower holes of the A- frame. See Figure 2.

Figure 2. DS96 Cat. 2 Standard Hitch Connection

DS96 Category 2 Quick Hitch

An optional Category 2 quick coupler kit (24845) is available for DS96 cutters.

DS120 Category 2 Standard Hitch

1.Position the tractor 3-point lower lift arms between the hitch mast plates and secure with hitch pins and 7/16 klik pins. Note the hitch pins orientation.

2.Connect the tractor top link to the cutter A-frame using the upper holes and 1" OD sleeve. The break link must be placed in the lower holes of the A- frame. See Figure 3.

Figure 3. DS120 Cat. 2 Standard Hitch Connection

(Rev. 2/6/2009)

MAN0390 (Rev. 6/30/2006)

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents Specifications General InformationDS96 DS120 Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulConnect Cutter to Tractor PULL-TYPE OperationOperation Tractor StabilityConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel Spacing DS120 onlyMowing Tips Tractor OperationOperating Technique Cutter OperationPRE-OPERATION Check List Owners Responsibility Lubrication Owner ServiceOwner Service Blocking MethodInstalling Blades Servicing BladesRemoving Blades Figure Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingSeal Replacement Dealer ServiceDealer Service Gearbox MaintenanceDisassemble Gearbox Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Spindle Gearbox Repair Remove Gearbox from CutterAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationJoint Disassembly Joint AssemblyUniversal Joint Repair Servicing Tires Safely Install CupsAssemble DS96 PULL-TYPE Cutter Rear Half AssemblyAssembly Instructions Dealer SET-UP InstructionsDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationInstall A-Frame Install Tailwheel ArmsAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDelivery Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists PRE-DELIVERY Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly DS96 / DS120 Main Frame Parts List DS96Hardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty