Woods Equipment DS96, DS120 manual Spindle Gearbox Assembly

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1.Gearbox housing

2.Cap screw 8 mm x 14 (8.8)

3.Vent plug

4.Top cover

5.Shim kit

6.Crown gear

7.Bearing cup & cone

8.Cotter pin B6 x 60 mm

9.Snap ring

10.Seal

11.Input shaft

12.Castle nut, metric M30 x 1.5

13.Pinion gear

14.Shim kit

15.Bearing cup & cone

16.Seal 50 x 90 x 10

17.Protective screen

18.Cotter pin

19.Output shaft

20.Flat washer

21.Castle nut, metric M3 x 2.0

22.Plug, 3/8 NPT

23.Ball bearing

24.Oil cap

25.Shim, 44 x 30.3 x 1

Figure 19. Spindle Gearbox Assembly

30 Dealer Service	MAN0390 (Rev. 4/6/2007)

Image 30

Contents Rotary Cutter Introduction To the DealerTable of Contents Specifications General InformationDS96 DS120 Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules TrainingPreparation Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedKeep Away Be Careful Raised Cutter can Drop and CrushTractor Stability OperationOperation Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Driveline Attachment Shorten DrivelineCutting Height Adjustment Driveline Interference CheckWheel Spacing DS120 only Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionCutter Operation Tractor OperationOperating Technique Mowing TipsPRE-OPERATION Check List Owners Responsibility Blocking Method Owner ServiceOwner Service LubricationInstalling Blades Servicing BladesRemoving Blades Figure Slip Clutch Assembly Sharpening BladesAdjusting Slip Clutch Rubber Disk ReplacementCleaning Shielding RepairTroubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal ReplacementSpindle Gearbox Repair Remove Gearbox from Cutter Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Disassemble GearboxReinstall Gearbox Assemble GearboxSpindle Gearbox Assembly Splitter Gearbox Repair Remove Gearbox from Cutter Disassemble Splitter GearboxSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Joint AssemblyUniversal Joint Repair Install Cups Servicing Tires SafelyDealer SET-UP Instructions AssemblyAssembly Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfInstall Hydraulic Hose DS96 Pull-Type Rear Half InstallationInstall Spring Arm Assemble DS120 PULL-TYPE Cutter Rear HalfDS120 Pull-Type Rear Half Installation DS120 Pull-Type Rear HalfInstall Tongue DS96 & DS120 Cutters Install 3-JOINT DrivelineTongue and Driveline Installation DS96 and DS120 Tongue and Driveline InstallationInstall A-Frame Install Tailwheel ArmsAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyInstall Hydraulic Hoses Assemble DS120 Mounted CutterDS120 Mounted Assembly Install Rubber Shielding Fill GearboxesInstall Chain Shielding Optional Optional Chain Shielding InstallationPRE-DELIVERY Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Index PartsDS96 / DS120 Main Frame Assembly DS96 / DS120 Main Frame Parts List DS96Hardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly Parts List DS96 / DS120 Flexible CouplerDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS96 / DS120 Slip Clutch Drive Assembly DS120 onlyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Hydraulic Cylinder Stroke Control KIT Optional Parking Jack PULL-TYPECrossbar Puller Optional Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexSafety Warranty Warranty