Woods Equipment DS120 manual Assemble DS96 Mounted Cutter, Install A-Frame, Install Tailwheel Arms

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ASSEMBLE - DS96 MOUNTED CUTTER

Refer to Figure 39.

Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter. See “BLOCKING METHOD” on page 21 for jackstand placement.

Install A-Frame

1.Attach front A-frame bars (3) to the top of the cutter mast plates using hitch pins (4), bushing sleeves (11), washers (41), slotted hex nuts (42), and cotter pins (39).

2.Torque hex nuts to 400 lbs-ft.

Refer to Figure 37 and Figure 39

3.Attach rear A-frame bars (2) to the mounting lugs on the rear of the cutter using cap screws (31) and lock nuts (32).

4.Attach the two rear A-frame bars together at the top rear hole using cap screw (33), spacer sleeve (9), and lock nut (32).

5.Place both break links (7) together and position between front hole of rear A-frame bars. Secure rear A-frame bars and break links together using cap screw (33), pacer sleeve (9), and lock nut (32). NOTE: Break links must rest on top of rear spacer sleeve (9).

6.Place spacer sleeve (6) through front holes of break links. Align break links with bottom holes on front A-frame bars (3) and secure together using cap screw (37) and lock nut (38).

7.Install top link pin (10) and sleeve (8) into top holes of A-frame. Secure with cotter pin (39) and klik pin (40). Sleeve (8) is used with category 2 top links.

Figure 37. Break Linkage Installation

Install Tailwheel Arms

Refer to Figure 38 and Figure 39.

1.Attach adjustment arms (13) to lower holes of lugs on the rear of the cutter. Braces must be placed on the inside of mounting lugs (Figure 38).

2.Secure each adjustment brace with a cap screw (31) and lock nut (32).

3.Attach tailwheel arms (1) between deck rail and lug near the middle of the cutter. Secure into position using cap screws (30), two washers (12), and lock nut (32). NOTE: See Figure 39 for washers (12) placement.

4.Align holes on adjustment arms (13) with a hole in the tailwheel arm and insert cap screw (30). Secure with lock nut (32). NOTE: Hole positions in tailwheel arms determines cutting height. Final adjustment will be necessary when cutter is mounted to the tractor.

1.Tailwheel arm

13.Tailwheel adjustment arm

31.5/8 NC x 4-1/2 Cap screw

32.5/8 NC Lock nut

Figure 38. Adjustment Arm Installation

Install Driveline

1.Coat input shaft of gearbox with a light coating of grease.

2.Attach slip clutch on driveline (5) to input shaft of gearbox. Tighten cap screws (35) and lock nut (36).

3.Attach rear tether chain of driveline to driveline shield.

MAN0390 (Rev. 4/6/2007)

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents General Information SpecificationsDS96 DS120 Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishTraining Safety RulesPreparation Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulConnect Cutter to Tractor PULL-TYPE OperationOperation Tractor StabilityConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel Spacing DS120 onlyMowing Tips Tractor OperationOperating Technique Cutter OperationPRE-OPERATION Check List Owners Responsibility Lubrication Owner ServiceOwner Service Blocking MethodServicing Blades Installing BladesRemoving Blades Figure Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingSeal Replacement Dealer ServiceDealer Service Gearbox MaintenanceDisassemble Gearbox Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Spindle Gearbox Repair Remove Gearbox from CutterAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationJoint Assembly Joint DisassemblyUniversal Joint Repair Servicing Tires Safely Install CupsAssemble DS96 PULL-TYPE Cutter Rear Half AssemblyAssembly Instructions Dealer SET-UP InstructionsDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationInstall Tailwheel Arms Install A-FrameAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDelivery Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists PRE-DELIVERY Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly DS96 DS96 / DS120 Main Frame Parts ListHardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty