Woods Equipment DS96, DS120 manual Servicing Blades, Removing Blades Figure, Installing Blades

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1.

Front U-Joint

10 hrs.

2.

Mid U-Joint

10 hrs.

3.

Carrier Bearing Block

40 hrs.

4.

Telescoping Shaft

10 hrs.

5.

Rear U-Joint

10 hrs.

6.

Rotating Drive Shield

10 hrs.

7.

Side Drive Yoke (2 Places)

40 hrs.

8.

Gearbox (Check Oil Level,

 

 

Lower Hole on Center Gearbox

 

 

Side Hole on Spindle Gearboxs)

Daily

9.

Tailwheel Spindle

20 hrs.

10.

Caster Wheel Swivel

40 hrs.

Figure 12. Jackstand Placement and Lubrication Points

SERVICING BLADES

Removing Blades (Figure 13)

NOTICE

If blade pin (12) is seized in crossbar and extreme force will be needed to remove it, support crossbar from below to prevent gearbox damage.

1.Disconnect driveline from tractor PTO.

2.Open blade access cover and align crossbar (8) with blade access hole in the cutter frame. Remove cap screw (35), blade pin lock clip (15), keyhole plate (14), and shims (13 & 16). Carefully drive blade pin (12) out of crossbar.

3.Rotate crossbar (8) and repeat for opposite blade.

8.Crossbar

9.Blade

12.Blade pin

13.Shim

14.Keyhole plate

15.Blade pin lock clip

16.Shim

35. Cap screw

Figure 13. Blade Assembly

Installing Blades

CAUTION

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

NOTICE

Crossbar rotation has counterclockwise rota- tion on left gearbox and clockwise rotation on the right gearbox when looking down on cutter. Be sure to install blade cutting edge to lead in correct rotation.

22 Owner Service

(Rev. 10/5/2007) MAN0390 (Rev. 4/6/2007)

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Contents Rotary Cutter Introduction To the DealerTable of Contents General Information SpecificationsDS96 DS120 Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesPreparation Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedKeep Away Be Careful Raised Cutter can Drop and CrushTractor Stability OperationOperation Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Driveline Attachment Shorten DrivelineCutting Height Adjustment Driveline Interference CheckWheel Spacing DS120 only Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionCutter Operation Tractor OperationOperating Technique Mowing TipsPRE-OPERATION Check List Owners Responsibility Blocking Method Owner ServiceOwner Service LubricationServicing Blades Installing BladesRemoving Blades Figure Slip Clutch Assembly Sharpening BladesAdjusting Slip Clutch Rubber Disk ReplacementCleaning Shielding RepairTroubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal ReplacementSpindle Gearbox Repair Remove Gearbox from Cutter Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Disassemble GearboxReinstall Gearbox Assemble GearboxSpindle Gearbox Assembly Splitter Gearbox Repair Remove Gearbox from Cutter Disassemble Splitter GearboxSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Installation Crossbar TimingJoint Assembly Joint DisassemblyUniversal Joint Repair Install Cups Servicing Tires SafelyDealer SET-UP Instructions AssemblyAssembly Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfInstall Hydraulic Hose DS96 Pull-Type Rear Half InstallationInstall Spring Arm Assemble DS120 PULL-TYPE Cutter Rear HalfDS120 Pull-Type Rear Half Installation DS120 Pull-Type Rear HalfInstall Tongue DS96 & DS120 Cutters Install 3-JOINT DrivelineTongue and Driveline Installation DS96 and DS120 Tongue and Driveline InstallationInstall Tailwheel Arms Install A-FrameAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyInstall Hydraulic Hoses Assemble DS120 Mounted CutterDS120 Mounted Assembly Install Rubber Shielding Fill GearboxesInstall Chain Shielding Optional Optional Chain Shielding InstallationPRE-DELIVERY Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Index PartsDS96 / DS120 Main Frame Assembly DS96 DS96 / DS120 Main Frame Parts ListHardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly Parts List DS96 / DS120 Flexible CouplerDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS96 / DS120 Slip Clutch Drive Assembly DS120 onlyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Hydraulic Cylinder Stroke Control KIT Optional Parking Jack PULL-TYPECrossbar Puller Optional Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexSafety Warranty Warranty