Woods Equipment DS96 manual Assemble DS120 PULL-TYPE Cutter Rear Half, Install Spring Arm

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ASSEMBLE - DS120 PULL-TYPE CUTTER REAR HALF

Refer to Figure 35.

Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter. See “BLOCKING METHOD” on page 21 for jackstand placement.

Install Rear Tailwheel

1.Attach tailwheel arms (1) to the tailwheel using eight (four per wheel arm) cap screws (35) and lock nuts (36). NOTE: Position tailwheel arms on tailwheel to desired location (usually on row crop centers). Wheel hubs should be positioned to the outside of the cutter.

2.Attach solid or aircraft tires to wheel hubs using four cap screws (31) and lock washers (32).

3.Attach rims and pneumatic tires (pneumatic tires are not furnished) to wheel hubs using four wheel bolts (30).

Install Attitude Rod

Slide attitude rod (5) under left spindle driveline and through pivot block on the tailwheel. Loosely install spacer (6), washer (37) and two hex nuts (38).

Install Spring Arm

1.Attach spring arm (13) to cylinder (8) or ratchet

(12)using pin (15).

2.Place spring arm (13) and spring (14) on deck as shown. Secure spring arm (13) to spring arm lugs (on the cutter) using pin (16) and two cotter pins

(40). Install retaining cap screw (39) and flange lock nut (34).

Install Height Adjustment Device

Ratchet

Attach ratchet (12) to tailwheel lug and secure with pin (17) and two cotter pins (40).

Cylinder

1.Place hydraulic cylinder (8) between lug on tailwheel.

2.Extend cylinder rod, place transport lock bracket

(7)over cylinder rod end and between lugs on tailwheel.

3.Align holes of cylinder rod, transport lock bracket and lugs on tailwheel. Secure assembly using pin

(17)and two cotter pins (40).

13.Spring arm

14.Spring

15.Headless pin, 1 x 3

16.Headless pin, 1 x 4-1/2

34. Flange lock nut, 1/2 NC

39.Cap screw, 1/2 NC x 5

40.Cotter pin, 1/4 x 1-1/2

Figure 34. Spring Arm Installation

Install Hydraulic Hose

On pull-type units with optional hydraulic cut- ting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

NOTICE

If using a cylinder other than the one supplied by Woods, make sure a breather fitting is installed in the cylinder rod end port. Use a restricter fitting in the base end port to dampen the cutter lowering action.

1.Install reducer bushing (9) and restricter swivel elbow (10) in port at base end of cylinder (8). Position elbow to point toward front of cutter.

NOTE: Make sure there is a breather fitting installed in the rod end port.

2.Connect hose (11) to elbow (10).

3.Install optional stroke control kit (18) to cylinder rod. Stroke control kit is used to set cut height.

MAN0390 (Rev. 4/6/2007)

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents Specifications General InformationDS96 DS120 Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulConnect Cutter to Tractor PULL-TYPE OperationOperation Tractor StabilityConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel Spacing DS120 onlyMowing Tips Tractor OperationOperating Technique Cutter OperationPRE-OPERATION Check List Owners Responsibility Lubrication Owner ServiceOwner Service Blocking MethodInstalling Blades Servicing BladesRemoving Blades Figure Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingSeal Replacement Dealer ServiceDealer Service Gearbox MaintenanceDisassemble Gearbox Vertical Shaft Seal Repair Spindle BOXHorizontal Shaft Seal Repair Spindle Gearbox Repair Remove Gearbox from CutterAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationJoint Disassembly Joint AssemblyUniversal Joint Repair Servicing Tires Safely Install CupsAssemble DS96 PULL-TYPE Cutter Rear Half AssemblyAssembly Instructions Dealer SET-UP InstructionsDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationInstall A-Frame Install Tailwheel ArmsAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDelivery Check List DEALER’S Responsibility Dealer Check ListsDealer Check Lists PRE-DELIVERY Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly DS96 / DS120 Main Frame Parts List DS96Hardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty