Woods Equipment DS96 manual Assemble DS120 Mounted Cutter, Install Hydraulic Hoses

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ASSEMBLE - DS120 MOUNTED CUTTER

Refer to Figure 42.

Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter. See “BLOCKING METHOD” on page 21 for jackstand placement.

Install A-Frame

1.Attach front A-frame bars (3) to the lower (square) hole of the cutter mast plates. Secure using carriage bolts (35), bushing sleeves (19), washers (34), and lock nuts (31).

2.Attach, rear A-frame bars (2) with washers (44) over mounting bolts (33) and secure with lock nuts (32).

3.Attach the two rear A-frame bars (2) together at the top rear hole using cap screw (43), spacer sleeve (9), and lock nut (31).

4.Place both break links (7) together and position between front hole of rear A-frame bars. Secure rear A-frame bars and break links together using cap screw (43), spacer sleeve (9), and lock nut (31). NOTE: Break links must rest on top of rear spacer sleeve (9).

5.Place spacer sleeve (6) through front holes of break links. Align break links with bottom holes on front A-frame bars (3) and secure together using cap screw (39) and lock nut (40).

Category 2 Standard Hitch (Figure 40)

Install top link pin (10) and sleeve (6) into top holes of A-frame. Secure with cotter pin (41) and klik pin (42).

Figure 41. Category 3 Hitch Arrangement

Install Tailwheel Arms

Attach tailwheel arms (1) to the tailwheel using eight (four per arm) cap screws (30) and lock nuts (31).

NOTE: Position tailwheel arms on tailwheel to desired location (usually on row crop centers).

Install Height Adjustment Device

Ratchet

Install ratchet (18) between cylinder lugs on tailwheel and lugs on the deck. Secure to lugs on the deck with pin (11) and two cotter pins (41). Secure to tailwheel with pin (12) and two cotter pins (41).

Cylinder

1.Place hydraulic cylinder (14) between lugs on tailwheel and lugs on deck.

2.Secure to deck lugs using pin (11) and two cotter pins (41).

3.Extend cylinder rod, place transport lock bracket

(13)over cylinder rod end and between lugs on tailwheel.

4.Align holes of cylinder rod, transport lock bracket and lugs on tailwheel. Secure assembly using pin

(12)and two cotter pins (41).

Install Hydraulic Hoses

On mounted units with optional hydraulic cut- ting height adjustment, use a double-acting cylin- der with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

Figure 40. Category 2 Hitch Arrangement

Category 3 Standard Hitch

Install top link pin (10) and sleeve (8) into top holes of A-frame. Secure with cotter pin (41) and klik pin (42).

If using a cylinder other than the one supplied by Woods, make sure a breather fitting is installed in the cylinder rod end port. Use a restricter fitting in the base end port to dampen the cutter lowering action.

MAN0390 (Rev. 4/6/2007)

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Contents Rotary Cutter To the Dealer IntroductionTable of Contents Specifications General InformationDS96 DS120 Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Raised Cutter can Drop and Crush Be CarefulOperation OperationTractor Stability Connect Cutter to Tractor PULL-TYPEConnect Cutter to Tractor Mounted Shorten Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing DS120 only Blade SelectionOperating Technique Tractor OperationCutter Operation Mowing TipsPRE-OPERATION Check List Owners Responsibility Owner Service Owner ServiceBlocking Method LubricationInstalling Blades Servicing BladesRemoving Blades Figure Sharpening Blades Slip Clutch AssemblyRubber Disk Replacement Adjusting Slip ClutchShielding Repair CleaningTroubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal ReplacementHorizontal Shaft Seal Repair Vertical Shaft Seal Repair Spindle BOXSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxAssemble Gearbox Reinstall GearboxSpindle Gearbox Assembly Disassemble Splitter Gearbox Splitter Gearbox Repair Remove Gearbox from CutterSide Drive Service Crossbar Removal Crossbar RemovalCrossbar Timing Crossbar InstallationJoint Disassembly Joint AssemblyUniversal Joint Repair Servicing Tires Safely Install CupsAssembly Instructions AssemblyDealer SET-UP Instructions Assemble DS96 PULL-TYPE Cutter Rear HalfDS96 Pull-Type Rear Half Installation Install Hydraulic HoseAssemble DS120 PULL-TYPE Cutter Rear Half Install Spring ArmDS120 Pull-Type Rear Half DS120 Pull-Type Rear Half InstallationInstall 3-JOINT Driveline Install Tongue DS96 & DS120 CuttersDS96 and DS120 Tongue and Driveline Installation Tongue and Driveline InstallationInstall A-Frame Install Tailwheel ArmsAssemble DS96 Mounted Cutter DS96 Mounted Assembly DS96 Mounted AssemblyAssemble DS120 Mounted Cutter Install Hydraulic HosesDS120 Mounted Assembly Fill Gearboxes Install Rubber ShieldingOptional Chain Shielding Installation Install Chain Shielding OptionalDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check List DEALER’S ResponsibilityDealer Check Lists Parts Parts IndexDS96 / DS120 Main Frame Assembly DS96 / DS120 Main Frame Parts List DS96Hardware DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half DS96 / DS120 PULL-TYPE ASSEMBLY, Front Half Parts List DS96 PULL-TYPE ASSEMBLY, Rear Half DS120 PULL-TYPE ASSEMBLY, Rear Half DS96 Mounted Assembly DS120 Mounted Assembly DS96 / DS120 Mounted Tailwheel Assembly DS96 / DS120 Splitter Gearbox Assembly DS96 / DS120 Spindle Gearbox Assembly DS96 / DS120 Flexible Coupler DS96 / DS120 Spindle Gearbox Assembly Parts ListDS96 / DS120 PULL-TYPE DRIVELINE, Rear 1/3 DS120 only DS96 / DS120 Slip Clutch Drive AssemblyDS96 / DS120 3-JOINT DRIVE, Front 2/3 Wheel & Tire Assembly DS96 / DS120 Belt Shielding DS96 / DS120 Chain Shielding Optional 8 SINGLE-ACTING Hydraulic Cylinder Parking Jack PULL-TYPE Hydraulic Cylinder Stroke Control KIT OptionalCrossbar Puller Optional SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexSafety Warranty Warranty