Shindaiwa DG250MI, DG150MI specifications Generator side

Page 35

<Caution>

￿The authorized technicians should perform all maintenance work, except for the pre-startup checks.

￿Request for the maintenance items with ￿ mark to the authorized dealer or our engineering section.

￿This chart only covers the simple checks and maintenance for the engine. For more detailed guide, please refer to the User’s Manual for the engine.

￿Always use our genuine replacement parts.

Description

 

Startup

Every

 

Every

 

Every

 

 

check

200hrs

 

400hrs

 

500hrs

 

 

 

 

 

 

Engine Side

 

 

 

 

 

 

 

Clean each parts / tightening

 

 

 

 

 

 

 

 

Engine oil checks / add oil

 

 

 

 

 

 

 

 

Engine oil change (1st time at 50 hr mark)

 

 

 

 

 

 

 

 

Oil Filter change (1st time at 50 hr mark)

 

 

 

 

 

 

 

 

Coolant level check / add coolant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust color check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Coolant change

 

 

 

 

 

 

 

 

 

 

 

 

 

or 2 yr.

 

 

 

Drain water from fuel filter or replace

 

 

 

 

 

 

 

 

 

 

 

Clean

 

 

 

Replace

 

Drain excess water and sediments in the

 

 

 

 

 

 

water separator

 

 

 

 

 

 

 

 

 

 

 

Drain water from fuel tank

 

 

 

 

 

 

 

Clean inside fuel tank

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leak check (fuel, oil, and coolant)

 

 

 

 

 

Replacing fuel hose

 

 

 

 

 

Clean or replace air cleaner element

 

 

 

 

 

 

 

 

Clean

 

 

 

Replace

 

Battery fluid level check

 

 

 

 

 

 

 

Battery hydrometer check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fan belt check

 

 

 

 

 

 

 

Radiator Flush Cleaning

 

 

 

 

 

 

 

Check and adjust engine valve clearance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compression check

 

 

 

 

 

 

Fuel injection nozzle check

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel injection timing check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Generator side

 

 

 

 

 

 

Various meter and alarm lamps check

 

 

 

 

 

 

 

Operation check of earth leakage relay

 

 

 

 

 

 

 

Grounding resistance check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Insulation test

 

 

 

 

 

 

 

 

 

 

 

 

 

- 35 -

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 1000hrs

or 1 yr.

Image 35
Contents DG150MI DG250MI Table of ContentsIntroduction Injuries Safety GuidelinesSuffocation from exhaust fume Electrical ShockBurns Injuries to eyes and skinFire Location of Warning labels Control Panel Unit Name of Generator SpecificationsSpecification Matrix Alternator EngineExternal view PartsAmbient Condition Name Control panelMonitor Display Water Temperature Monitoring Lamp for temperature HighEquipment Engine Oil Monitoring Lamp for oil pressure low Battery Charge Monitoring Lamp charge lamp Hour Meter GaugesFluid Level Monitoring Lamp DG250MI only Tachometer DG250MI onlyLamp Water Temperature Gauge DG250MI onlyOil Pressure Gauge DG250MI only Generator GaugesSwitch Throttle Handle Fuel Line Changeover Valve 3-way valveVoltage Regulator and Throttle Handle Voltage RegulatorTransportation Transport and InstallationUsing fuel from built-in fuel tank Using fuel from external fuel tankTransportation InstallationElectrical damages ConnectionSelecting Cable Connecting Cable Load Connection Terminal Plate 3-Phase / 1-phase 2.2 400 2 1-Phase Output Terminals & Receptacles2.1 200 Grounding Work Earth Leakage Relay and GroundingEarth leakage breaker relay has activated Operation CheckFire Burns Initialization and pre-checkChecking Engine Oil Electrical Shock InjuriesEngine Oil Capacity Viscosity and temperatureChecking Coolant / Water Checking Coolant reservoir tank / Adding coolant Checking Radiator / Adding waterCondition Checking Fan BeltCoolant Capacity TensionChecking Fuel Checking Fuel, Engine Oil, and Water leakage Checking BatteryReplacing the battery Initializing / preparation OperationPost startup check During OperationAdjustment During operation Stopping the Generator Protection⑥ FeaturesOverload Connecting to External Fuel TankProtection Feature List Turn the lever for 3-way valve to B position MaintenanceGenerator side Model Isuzu Part No Oil ChangeOil Filter Change Cleaning / Changing Fuel Filter Cleaning / Changing Air Filter ElementModel Draining Water from Fuel TankChanging Coolant / Water Long-term Storage Storage ProceduresStacking TroubleshootingSymptoms Possible Cause Corrective Actions Generator Wiring Diagram Page Page Page Engine Wiring Diagram