Acme Kitchenettes PP-32

PP-32

KOOLMASTER PP-32 REV.01

RELAY ASSIGNMENT TEMPLATE (see sec. 5.14.6)

PROCEDURE

1- Write down the description of each relay.

2- Put an "X" to assign ON/OFF relays or a "T" for relays that operate in

timer mode.

RELAY ASSIGNEMENT EXAMPLE

In minimum vent. : Exhaust Fans 1 and 2 operates according to the

minimum ventilation timer (minimum ventilation

cycles run stage 1 fans in timer mode).

At cooling stage 1 : Exhaust Fans 1 and 2 run continuously;

At cooling stage 2: Exhaust Fans 1, 2 and 3 run continuously.

At cooling stage 3: Exhaust Fans 1, 2 and 3 run continuously and

the Kool-Cel is activated in timer mode.

#YALER/TUPTUO 5678

1egatSgnilooC X X

2egatSgnilooC XXX

3egatSgnilooC T X X X

Each controller program uses a separate relay assignment for

cooling stages 1 to 4 (program a, b, c or d).

Contents

Main Page TABLE OF CONTENTS 5. CONTROLLER SETUP ................................................ 15 5.12 HISTORY ...................................................................... 48 5.13 ALARM SETTINGS.......................................................... 52 5.14 INSTALLATION ..............................................................59 Page 1. PRECAUTIONS 2. FEATURES Page 3. LOCATION OF THE CONTROLS Front Panel Page 4. MOUNTING INSTRUCTIONS 4.1 CONNECTION ALARM Page 4.2 SETTING THE DIP SWITCHES 5. CONTROLLER SETUP 5.1 CURRENT CONDITIONS 5.2 CONTROLLER PROGRAMS 5.2.1 Selecting a Program 5.2.2 Selecting a Season Page 5.3 ADJUSTING THE ROOM SET POINT 5.4 MINIMUM VENTILATION 5.4.1 Adjusting Minimum Ventilation's On-Time MINIMUM VENTILATION TIMER 5.4.2 Adjusting Minimum Ventilation's Cycle Time 5.5 INLET / VENT DOOR SETTINGS 5.5.1 Inlet Settings (Potentiometer Feedback from Inlets) 5.5.1.1 Setting DWR-F-1A's ID numbers 5.5.1.2 Adjusting the Air Inlet Compensation 5.5.2 Vent Door Settings VENT DOORS OPERATION STATIC PRESSURE SET POINTS INFLUENCED BY VENTILATION STAGES STATIC PRESSURE SET POINTS INFLUENCED BY THE OUTSIDE TEMPERATURE 5.5.2.1 Adjusting Static Pressure Set Points 5.5.2.2 Adjusting Vent Doors Open / Close / Off Times VENT DOORS TIMER 5.5.2.3 Adjusting Stage Level for the Closing of Vent Doors 5.5.2.4 2nd Group of Pressure Set Points: at Stage X (Open At and Close At) (Open At) 5.5.2.5 2nd Group of Pressure Set Points: at Outside T X (Open At and Close At) Page 5.6 TUNNEL CURTAIN Tunnel Curtain Controlled in Time Mode: TUNNEL CURTAIN - TIMER MODE PP-32 Tunnel Curtain Controlled by the Static Pressure: TUNNEL CURTAIN - STATIC PRESSURE MODE TRANSITION BETWEEN SIDEWALL AND TUNNEL VENTILATION MODES: 5.6.1 Adjusting Minimum Age for Tunnel Ventilation 5.6.2 Selecting the First Tunnel Stage 5.6.3 Adjusting Curtain's Operating Times This function is only used if the curtain operates in timer mode. 5.6.4 Adjusting Static Pressure Hi and Lo Set Points This function is only used if the curtain operates in static pressure mode. (Close At) (Open at) 5.6.5 Adjusting Curtain's Timer Cycle CURTAIN'S TIMER 5.7 FAN STAGES SETTINGS OPERATION OF FAN STAGES 5.7.1 Adjusting Fan Stages' Start/Stop Temperatures FAN STAGES TIMER 5.7.2 Adjusting Fans Stages' Timer Page 5.8 HEATER SETTINGS OPERATION OF HEATER STAGES 5.9 AUXILIARY OUTPUTS AUXILIARY OUTPUTS - IN HEATING MODE AUXILIARY OUTPUTS - IN COOLING MODE Adjusting Start/Stop Temperatures of Auxiliary Outputs (Off Temp) (Off Temp.) (On T) (OffTemp) 5.10 ANIMAL AGE Setting the Animal Age 5.11 CLOCK OUTPUTS START TIME / STOP TIME DEFINITION OPERATION OF CLOCK OUTPUTS 1 AND 2 : CLOCK OUTPUTS 1-2 CLOCK OUTPUTS 3-4 5.11.1 Adjusting Clock Output Start and Stop Times (On Time 1) (Off Time 1) (On Time 1) 5.11.2 Adjusting Starting Day of Clock Programs 5.12 HISTORY 5.12.1 Resetting Histories (TH) (TL) "No" 5.12.3 Individual Temperature Sensors History 5.12.4 Outside Temperature Sensor History (OutL and OutH) 5.12.5 Relative Humidity History 5.12.6 Water Consumption History 5.12.7 Heater Run Time History Page 5.13 ALARM SETTINGS 5.13.1 Alarm Log 5.13.2 Setting Alarm Limits REGULAR TEMPERATURE ALARM DETECTION 5.13.2.1 Adjusting Hi/ Lo Temperature Alarms (Lo Offset) (Hi Offset) ALARM DETECTION WITH OUTSIDE T INFLUENCE 5.13.2.2 Adjusting Critical Temperature 5.13.2.3 Adjusting the Outside Temperature Influence 5.13.2.4 Adjusting Static Pressure Alarms (Open-Time) Off 5.13.3 Resetting the Alam Log 5.14 INSTALLATION 5.14.1 Step-by-Step Installation Guide Page 5.14.2 Password Settings Page 5.14.3 Installation Setup (Timer) (SP) (Stage) (Out T) Page 5.14.4 Sensor Assignment 5.14.4.1 Assigning Sensors to the Room T and Fan Stages 5.14.4.2 Assigning Sensors to Heater Stages 5.14.4.3 Assigning Sensors to Air Inlets 5.14.4.4 Assigning Sensors to Auxiliary Outputs Page 5.14.5 Setting Time and Date 5.14.6 Relay Assignment RELAY ASSIGNMENT EXAMPLE (an empty template is available at the end of this manual) 5.14.6.1 Assigning Fan Stages' Relays 5.14.6.2 Assigning Heater Stages' Relays 5.14.6.3 Assigning Relays to Vent Doors 5.14.6.4 Assigning Relays to the Tunnel Curtain 5.14.6.5 Assigning Relays to Clock Outputs 5.14.6.6 Assigning Relays to Auxiliary Outputs 5.14.6.7 Assigning Relays for the Lo Static Pressure Alarm 5.14.7 Calibrating the Water Counter 5.15 ADVANCED SETTINGS 5.15.1 Setting the Temperature Curve TEMPERATURE CURVE (Off) Page 5.15.2 Setting the Minimum Ventilation Curve MINIMUM VENTILATION CURVE Page 5.15.3 Humidity Control 5.15.3.1 Adjusting Relative Humidity Set Point (RH Set Point) 5.15.3.2 RH Compensation on Minimum Ventilation HUMIDITY COMPENSATION ON MIN. VENTILATION (Add Min Vent sec) 5.15.3.3 Adjusting Mist or Kool-Cel Shutoff HUMIDITY COMPENSATION ON HEATERS 5.15.3.4 Adjusting Heater Timer Cycle Page 5.15.4 Calibrating Sensors 5.15.4.1 Calibrating Room and Outside T Sensors (Cal.Sens.x or Cal.Out) 5.15.4.2 Calibrating the Relative Humidity Sensor 5.15.4.3 Calibrating the Static Pressure Level Adjusting Room Temperature 5.15.5 Test Mode 6. TECHNICAL SPECIFICATIONS 7. FACTORY SETTINGS RETEMARAP YROTCAF GNITTES SEULAVFOEGNAR 8. USING THE CONFIGURATION MODULE 8.1 Loading a Configuration 8.2 Saving a Configuration Page KOOLMASTER PP-32 SENSOR ASSIGNEMEN T SENSOR ASSIGNMENT TEMPLATE (see sec. 5.14.4) Note : each program (a, b, c and d) has its own sensor assignement : INSTALLATION SETUP TEMPLATE (see sec. 5.14.3) Parameter Setting INSTALLATION SETUP Page Page 10. INDEX A B C D K L M N O T U V W